Barbeques Galore Grand Turbo B4019LP Operator'S Manual Download

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Parts List for Model B4019LP/NG

KEY

DESCRIPTION

PART NO.

QTY.

Control Knob Seat

P03447024A

32A

Control Knob - Main Burner

P03448014A

32B

Control Knob - Back Burner

P03448024A

Lighting Stick Assembly

P05507140M

Regulator Assembly (NG)

P03614005C

Regulator with Hose(LPG) - not included

P03635005A

Regulator Hose Connector (LPG) - not included

P03901056C

Tank Tray Set (LPG) - not included

Y0340055

Lamp Wires Set

P05352030B

Switch for Lamp

P05360005B

Electric Wires Set - LED Light

P05383029B

Lamp

P05352028B

Lamp Cover

P05352013E

Back Burner Assembly

P02007077A

Back Burner Orifice

P06534048A

Back Burner Hose

P03701036A

Back burner Thermocouple

P05305072B

Back Burner Electrode

P02614074C

Back Burner Thermocouple Protector

P03328050C

Rotisserie Kit

Y0250226

Operator's Manual

P80151157B

Summary of Contents for Grand Turbo B4019LP

Page 1: ...h shed breezeway or any other enclosed area Never obstruct the flow of ventilation air around your gas grill housing Never disconnect the gas regulator or any gas fitting while your grill is lit A lit grill can ignite leaking gas and cause a fire or explosion which could result in property damage personal injury or death Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ WARNING Ÿ Grill Information Center Ÿ Ÿ NOTE TO ASSEMBLER INSTALLE...

Page 2: ... on the grill such as hose fittings propane cylinder valves sold separately and burner valve stems contain lead which is known to the State of California to cause cancer birth defects or other reproductive harm Never use charcoal or lighter fluid in this gas grill Failure to comply with these instructions could result in a grease fire or explosion that could cause serious bodily injury death or pr...

Page 3: ...ill has not been used for an extended period of time Remove the screws from the rear of each Main Burner using a Phillips Head Screwdriver or wrench WARNING Grease can get very hot Always handle the Grease Tray with a flame retardant BBQ mitt Before removing the Tray always be sure that the grill has properly cooled Be aware that the Tray does contain grease and be extremely careful when removing ...

Page 4: ...061 Qty 7 For LPG Model Qty 2 For NG Model PART PART DESCRIPTION QTY PURPOSEOFPART S182G03061 Pan Head Screw 3 16 x3 8 2 Install the Transformer Bracket S182G03061 Pan Head Screw 3 16 x3 8 2 Install the Bracket with LP Regulator LPG Model Only S182G03061 Pan Head Screw 3 16 x3 8 3 Install the Tank TraySet onto the Bottom Panel LPG Model Only S313G0306B AABattery 1 ...

Page 5: ...ent parts you need Call 1 800 474 5587 M F 8 30 AM 4 30 PM PST To obtain the correct replacement parts for your gas grill please refer to the part numbers in this parts list The following information is required to ensure you receive the correct parts 1 Model and Serial Number see CSA label on grill 2 Part Number 3 Part Description 4 Quantity of parts needed 1 2 3 4 5 6 7 15 16 8 9 11 10 28 33 A5 ...

Page 6: ...Lid Spring P05504117A 2 15 Burner Bracket P02206314A 1 16 Burner Main P02001070B 4 17A Infrared Burner P02005020A 2 17B Infrared Burner Electrode Cover P06901031C 2 18 Grease Draining Tray Heat Shield P06904069C 1 19 Grill Bowl Panel Rear P0071647BC 1 20 Gas Collector Box with Electrode P02610020A 2 21 Infrared Burner Dual Electrode P02625010A 1 22 Electric Wires Set Electrode P02615208A 1 23 Elec...

Page 7: ...onnector LPG not included P03901056C 1 37 Tank Tray Set LPG not included Y0340055 1 A3 Lamp Wires Set P05352030B 1 A4 Switch for Lamp P05360005B 1 A5 Electric Wires Set LED Light P05383029B 1 A6 Lamp P05352028B 2 A7 Lamp Cover P05352013E 2 B1 Back Burner Assembly P02007077A 1 B2 Back Burner Orifice P06534048A 1 B3 Back Burner Hose P03701036A 1 B4 Back burner Thermocouple P05305072B 1 B5 Back Burne...

Page 8: ...operation or if there are damaged or missing parts when you unpack this unit from the shipping box Call 1 800 474 5587 M F 8 30 AM 4 30 PM PST 1 2 2 4 4 2 3 6 8 5 7 KEY 1 2 3 4 5 6 7 8 PART DESCRIPTION QTY 1 3 1 2 1 1 2 2 Rot Collar Rot Thumbscrew 1 4 x1 2 Rot Spit Rot Holding Fork Rot Motor Bracket Rot Motor AC Rot Phillips Head Screw 3 16 x1 2 UNC Rot Washer 3 16 P05508254A S196G04081 P05508231A...

Page 9: ...Fig 2 Fig 3 1 Install Grill Head With the help of your assistants place the Grill Head into the cutout of your grill island See Diagram NOTE The grill head is designed to fit into an island of your own design The island shown in the diagram is for illustration purposes only The diagram is not drawn to scale An island is not included with the purchase of this grill head Phillips Head Screw 3 16 x3 ...

Page 10: ...ss steel flexible connector as shown But if using semi rigid tubing do not use materials made of aluminum or aluminum alloy tubing The connector should be installed at the location visible when opening the door On the proper location drill 2 holes on the island left side panel for installing the regulator bracket Then install the regulator using 2 Pan Head Screws 3 16 x3 8 and tighten securely On ...

Page 11: ... the Gas Tank Fig 4 Tank Tray Set 5 22 24 21 1 17 19 5 Vent Openings must be at least 1 8 wide Install the Partition Panel not included in this unit onto the left island Make sure there is 22 24 of clearance between the partition panel and the Tank Holder Assembly CAUTION Build your grill island before installing the LP Gas Tank and Partition Panel Not included in this unit Refer to the heights li...

Page 12: ...Knob to HI and you will hear a clicking sound as the burner is being ignited Your assistant should see a blue spark within each Gas Collector Box If a spark is present the Electrode Tips are properly positioned If no spark is seen the Spark Gap needs to be adjusted as follows This test will ensure that the Spark Electrode Tips are properly positioned so your grill lights easily If the gap between ...

Page 13: ...nd structure for NG units due to NG Gas weighs less than air This will ensure proper gas ventilation in the case of a gas leak This will also allow for proper air flow of NG units NOTE Access doors are not considered proper ventilation It is suggested that when designing and placing the BBQ Grill island structure that it is placed built facing the wind if the island structure is located in a high ...

Page 14: ...r tubes are fully seated over the gas valve orifices Never allow children to operate your grill Do not allow children or pets to play near your grill Always supervise children and pets if they are in the vicinity of the unit WARNING Keep fire extinguisher readily accessible In the event of a oil grease fire do not attempt to extinguish with water Use type B extinguisher or smother with dirt sand o...

Page 15: ...ly for an OPD safety fea ture equipped tank as described in the LP Gas tank section of this guide How to Leak Test your LP Gas Tank Use a clean paintbrush and a 50 50 mild soap and water solution For your safety Leak test new and exchanged LP Gas tanks BEFORE connecting one to your grill Always keep new and exchanged LP Gas tanks in an upright position during use transit or storage All leak tests ...

Page 16: ... open ings MUST BE PROVIDED on both sides of built in construction The top of the upper ventilations open ings must be located within 5 from the top of the island The bottom of the lower ventilation openings must be at least 1 or less from the floor of the island The top of the lower ventilation openings cannot be more than 5 from the floor of the island Every ventilation opening must have a minim...

Page 17: ... one part liquid detergent and one part water Turn the grill Control Knobs to the full OFF position then turn the gas ON at source Apply the soap solution to all gas connections indicated by the arrows See diagram If bubbles appear in the soap solution the connections are not properly sealed Check each fitting and tighten or repair as necessary Type 1 connection per ANSI Z21 58b 2012 CSA 1 6b 2012...

Page 18: ...ource when the gas supply is being tested at high pressures This gas grill and its individual shutoff valve must be disconnected from the gas supply pipe system during any pressure testing of that system at pres sure in excess of 1 2 psi 3 5kpa Turn off your gas grill when the gas supply is being tested at low pressures The grill must be isolated from the gas supply pipe system by closing its indi...

Page 19: ...sserie Burner Infrared Burner Open LP Gas tank OFF Ingitor HI LO Rotisserie Burner Lighting Instructions Follow steps 1 through 5 of the Grill Lighting Instruc tions Push and turn Control Knob to Ingitor HI and hold knob in Keep pressing and hold in 5 10 seconds before releasing If ignition does not occur in 5 seconds turn the Burner Control s off wait 5 minutes and repeat the lighting procedure I...

Page 20: ...s sources as explained in the Use and Care section of this manual If no leaks are detected wait 5 minutes for any gas to clear and repeat the lighting procedure After Burner is lit turn the tank valve SLOWLY one more 1 4 of a turn 1 4 3 2 Manually Lighting Your Grill By Paper Match 20 To light your gas grill by match insert a match into the Lighting Stick and follow steps 1 through 5 of the Grill ...

Page 21: ...1 800 474 5587 Monday Friday 8 30am 4 30pm PST Obstruction in Burner Tubes Correction Follow the Burner Tube cleaning procedure on page 36 of this Operator s Manual Misalignment of Ignitor on Burner Correction Check for proper position of the Electrode Tip as shown in steps 7 8 on page 12 The gap between the Spark Electrode Tip and Spark Receiver should be approximately 3 16 wide Adjust if necessa...

Page 22: ... instructions before initial use IMPORTANT When using electrical appliances basic safety precautions should always be used The Transformer is set for 120V 60Hz 28W AC input and 12V 1800mA 22W AC output The Light is set for 12V 10W Do not let children operate or play nearby your grill or Transformer Always supervise children and pets if they are in the vicinity of the unit Connecting Transformer Al...

Page 23: ...n Washers provided 2 Make sure Rollers are fixed in position Slide the Holding Forks onto the Spit as shown Place the food between the forks and tighten the Thumbscrews to keep the Holding Forks in position 3 Rotisserie Screw 3 16 x1 2 UNC Qty 2 Part S112G03084 Rotisserie Washer Qty 2 Part S411G03064 Outside of left grill bowl panel Rotisserie Thumbscrew 1 4 x1 2 Qty 3 Part S196G04081 Holding Fork...

Page 24: ...Rollers installed in the Bowl Side Panel Trim Plate Right The Rollers will stabilize the Rotisserie during the cooking process and allow it to turn smoothly Plug the Rotisserie into an outlet and turn on to test 5 CAUTION BEFORE rotisserie cooking you will need to remove the Cooking Grid s Cooking Rack Secondary and possibly the Flame Tamer Rack from your grill When rotisserie cooking place a Cook...

Page 25: ... prolong its life Follow these cleaning procedures on a timely basis and your grill will stay clean and operate with minimum effort CAUTION Be sure your grill is OFF and cool before cleaning Before initial use and periodically thereafter wash your Cooking Grids in a mild soap and warm water solution You can use a wash cloth or vegetable brush to clean your Cooking Grids You should periodically was...

Page 26: ...TS 2 2 WARNING Tube Burner After each use of the main grill or infrared cooking zone it is necessary to burn off food particles and drippings which can clog Burner ports and reduce Burner perfor mance OPEN the grill Lid ignite the burner s and operate grill on Hi setting for 3 to 5 minutes You can close the Lid if only main Burners are lit but NEVER close the Lid over a lit Infrared Burner Use a n...

Page 27: ... seared reduce heat and continue cooking or move food to the primary cooking area to finish cooking The middle and back primary cooking areas offer high heat for grilling The Secondary Cooking Rack offers medium heat for preparing breads and firm vegetables The front primary cooking area offers less heat and is ideal for preparing delicate foods and for keeping cooked foods warm Direct Cooking usi...

Page 28: ...e fish pieces are small enough to drop between the Cooking Grids Vegetables and Fruit Prepare your fruit or vegetables and brush with butter or basting sauce if desired To cook indirectly the food should be placed on the left or right side of your grill with the Burner lit on the opposite side and the grill lid down Or center your food on the Secondary Cooking Rack and light the outer grill Burner...

Page 29: ...ough the primary grill burners will also sear meat the Infrared Burner produces a more intense and concentrated heat that sears the meat more quickly This quick searing produces a crisp and flavorful outer crust and locks in the meat s natural flavor and juices Follow the cooking guidelines provided Then take some time to experiment with your Infrared cooking zone Also read the Cooking Instruction...

Page 30: ...of excess fat Truss meat and poultry with cooking string to retain shape if desired Bacon strips can be used to cover the outside surface of lean meat and poultry to help prevent it from drying out Another method for keeping food moist during roasting is to put water in a cooking pan then cover with foil The foil should be removed for the first or the last part of the cooking time to ensure proper...

Page 31: ... the holding forks Test the balance as described before A rolled piece of meat requires the rotisserie skewer to be inserted through the center of the length of meat then se cured and balanced For meats that contain bones it is best to secure the rotis serie skewer diagonally through the meaty sections If pro truding bones or wings brown too quickly cover with pieces of foil Guide to Rotisserie Co...

Page 32: ...se only For your safety conversion kits are not available nor will we sell or otherwise provide parts or information to be used to convert your grill Any attempt to convert your grill is dangerous and will void your warranty If your ignition fails to work or your battery needs replac ing you can manually light your grill by paper match Insert a paper match into the silver Lighting Stick and follow...

Page 33: ...tural oxidation process and will not affect the short term performance of your grill To slow the rusting process on Cooking Grids we recommend greasing the grids before and after each cookout Use a brush to apply a thin layer of cooking oil or vegetable shortening onto each grid We do not suggest spray type oils unless they are specified for high temperature cooking If your Cooking Grids are Porce...

Page 34: ...y does not cover any failures or operating difficulties due to accidents abuse misuse alteration misapplication vandalism improper installation maintenance or service damages caused by flashback fire or grease fires as set out in the Operator s Manual This warranty does not cover scratches dents corrosion or discoloration caused by weather heat abrasive and chemical cleaners pool or spa chemicals ...

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