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14

USE  AND  CARE  INSTRUCTIONS

CORRECT  USE  OF  LP  GAS  TANK

The  LP  Gas  tank  must  be  constructed  and  marked  in
accordance  with  the  Specifications  for  LP-Gas  Cylinders
of the U.S.  Department of  Transportation (D.O.T.)  or the
National Standard of Canada, CAN/CSA-B339, Cylinders,
Spheres  and  Tubes  for  Transportation  of  Dangerous
Goods,  and  Commission;  as  applicable.

The LP Gas tank must have a shutoff valve, terminating
in an LP Gas supply tank valve outlet, that is compatible
with  a Type  1 tank  connection  device. The  LP Gas  tank
must  also  have  a  safety  relief  device  that  has  a  direct
connection  with  the  vapor  space  of  the  tank.

The  tank  supply  system  must  be  arranged  for  vapor
withdrawal.

The  LP  Gas tank must  have  a  collar  to protect  the  tank
valve.

Never  connect  an  unregulated  LP  gas  tank  to  your  gas
grill.  The  gas  regulator  assembly  supplied  with  your  gas
grill  is  adjusted  to  have  an  outlet  pressure  of  11"  water
column  (W.C.)  for  connection  to  an  LP  gas  tank.  Only
use the regulator  and  hose  assembly  supplied  with your
gas  grill.  Replacement  hose  and  regulator  assembly
must  be  identical  to  those  listed  in  the  parts  list  of  this
Operator's  Manual  as  specified  by

  Barbeques  Galores.

.

Have  your  LP  Gas  dealer  check  the  release  valve  after
every  filling  to  ensure  it  remains  free  of  defects.

Always  keep  LP  Gas  tank  in  upright  position.

Do not subject the LP Gas tank to excessive heat.

Never  store  an  LP  Gas  tank  indoors.  If  you  store  your
gas  grill  in  the  garage  always  disconnect  the  LP  Gas
tank  first  and  store  it  safely  outside.

LP  Gas  tanks  must  be  stored  outdoors  in  a  well-
ventilated  area  and  out  of  the  reach  of  children.

Disconnected  LP  Gas  tanks  must  not  be  stored  in  a
building,  garage  or  any  other  enclosed  area.

The  regulator  and  hose  assembly  can  be  seen  by
opening the cart or island doors. They must be inspected
before  each  use  of  the  grill.  If  the  hose  is  damaged  in
any way, it must be replaced prior to using the grill again.

Any  attempt  to  convert  the  grill  from  one  fuel  type  to
another  is  extremely  hazardous  and  will  void  the  war-
ranty.

Never  light  your  gas  grill  with  the  lid  closed  or  before
checking to ensure the burner tubes are fully seated over
the  gas  valve  orifices.

Never  allow  children  to  operate  your  grill.  Do  not  allow
children  or pets to  play near  your grill. Always  supervise
children  and  pets  if  they  are  in  the  vicinity  of  the  unit.

!

  WARNING

!

Keep  fire  extinguisher  readily  accessible.  In  the
event of a oil/grease fire, do not attempt to extinguish
with  water.  Use  type B  extinguisher  or smother  with
dirt,  sand  or  baking  soda.
In  the  event  of  rain,  turn  off  the  burners  and  gas
supply.  Wait  for  the  grill  to  cool,  and  then  place  a
cover  on  it.
Use  your  grill  on  a  level,  stable  surface  in  an  area
clear  of  combustible  materials.

LP Gas grill models are designed for use with a standard
20  lb.  Liquid  Propane  Gas  (LP  Gas)  tank  (sold  sepa-
rately). 

Never 

connect  your  gas  grill  to  an  LP  Gas  tank

that  exceeds  this  capacity.  A  tank  of  approximately  12
inches in diameter by 18-1/2 inches high is the maximum
size LP  Gas tank  to use. 

You  must use  an 

"

OPD"  gas

tank which has a listed Overfill

 

Prevention Device.

 This

safety  feature  prevents  tank  from  being  overfilled  which
can  cause  a  malfunction  of  the  LP  Gas  tank.

Do  not  leave  grill  unattended  when  in  use.

Do  not  move  the  appliance  when  in  use.

Allow  the  grill  to  cool  before  moving  or  storing.

Do  not  use  your  grill  as  a  heater.


Use  your  grill  at  least  3  feet  away  from  any  wall  or
surface.
Use  your  grill  3  feet  away  from  any  combustible
objects  that  can  melt  or  catch  fire  such  as  vinyl  or
wood  siding,  fences,  overhangs  (See  Diagram  Be-
low),  or  any  other sources  of  ignition;  including  pilot
lights  and  live  electrical  appliances.
Do  not  use  your  grill  under  any  overhead  combus-
tible  construction.
Never  use  your  gas  grill  in  a  garage,  porch,  shed,
breezeway,  or  any  other  enclosed  area.
Never use your gas grill on a balcony, deck, or patio
above  the  ground  floor  of  your  home.

!

Do not store a spare LP-Gas tank under or near this
appliance.
Never  fill  the  tank  beyond  80  percent  full;  and
If  the  information  in  "(a)"  and  "(b)"  is  not  followed
exactly,  a  fire  causing  death  or  serious  injury  may
occur.

A.

B.
C.

  WARNING

!

Use  of  alcohol,  prescription  or  non-prescription  drugs
can  impair  your  ability  to  properly  assemble  and  safely
operate  your  grill.

Never 

use  charcoal  or  lighter  fluid  in  this  grill.

This  grill  is  not  intended  to  be  installed  in  or  on
recreational  vehicles  and/or  boats.

The  grill  is  not  intended  for  commercial  use.

Summary of Contents for Grand Turbo B4019LP

Page 1: ...h shed breezeway or any other enclosed area Never obstruct the flow of ventilation air around your gas grill housing Never disconnect the gas regulator or any gas fitting while your grill is lit A lit grill can ignite leaking gas and cause a fire or explosion which could result in property damage personal injury or death Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ WARNING Ÿ Grill Information Center Ÿ Ÿ NOTE TO ASSEMBLER INSTALLE...

Page 2: ... on the grill such as hose fittings propane cylinder valves sold separately and burner valve stems contain lead which is known to the State of California to cause cancer birth defects or other reproductive harm Never use charcoal or lighter fluid in this gas grill Failure to comply with these instructions could result in a grease fire or explosion that could cause serious bodily injury death or pr...

Page 3: ...ill has not been used for an extended period of time Remove the screws from the rear of each Main Burner using a Phillips Head Screwdriver or wrench WARNING Grease can get very hot Always handle the Grease Tray with a flame retardant BBQ mitt Before removing the Tray always be sure that the grill has properly cooled Be aware that the Tray does contain grease and be extremely careful when removing ...

Page 4: ...061 Qty 7 For LPG Model Qty 2 For NG Model PART PART DESCRIPTION QTY PURPOSEOFPART S182G03061 Pan Head Screw 3 16 x3 8 2 Install the Transformer Bracket S182G03061 Pan Head Screw 3 16 x3 8 2 Install the Bracket with LP Regulator LPG Model Only S182G03061 Pan Head Screw 3 16 x3 8 3 Install the Tank TraySet onto the Bottom Panel LPG Model Only S313G0306B AABattery 1 ...

Page 5: ...ent parts you need Call 1 800 474 5587 M F 8 30 AM 4 30 PM PST To obtain the correct replacement parts for your gas grill please refer to the part numbers in this parts list The following information is required to ensure you receive the correct parts 1 Model and Serial Number see CSA label on grill 2 Part Number 3 Part Description 4 Quantity of parts needed 1 2 3 4 5 6 7 15 16 8 9 11 10 28 33 A5 ...

Page 6: ...Lid Spring P05504117A 2 15 Burner Bracket P02206314A 1 16 Burner Main P02001070B 4 17A Infrared Burner P02005020A 2 17B Infrared Burner Electrode Cover P06901031C 2 18 Grease Draining Tray Heat Shield P06904069C 1 19 Grill Bowl Panel Rear P0071647BC 1 20 Gas Collector Box with Electrode P02610020A 2 21 Infrared Burner Dual Electrode P02625010A 1 22 Electric Wires Set Electrode P02615208A 1 23 Elec...

Page 7: ...onnector LPG not included P03901056C 1 37 Tank Tray Set LPG not included Y0340055 1 A3 Lamp Wires Set P05352030B 1 A4 Switch for Lamp P05360005B 1 A5 Electric Wires Set LED Light P05383029B 1 A6 Lamp P05352028B 2 A7 Lamp Cover P05352013E 2 B1 Back Burner Assembly P02007077A 1 B2 Back Burner Orifice P06534048A 1 B3 Back Burner Hose P03701036A 1 B4 Back burner Thermocouple P05305072B 1 B5 Back Burne...

Page 8: ...operation or if there are damaged or missing parts when you unpack this unit from the shipping box Call 1 800 474 5587 M F 8 30 AM 4 30 PM PST 1 2 2 4 4 2 3 6 8 5 7 KEY 1 2 3 4 5 6 7 8 PART DESCRIPTION QTY 1 3 1 2 1 1 2 2 Rot Collar Rot Thumbscrew 1 4 x1 2 Rot Spit Rot Holding Fork Rot Motor Bracket Rot Motor AC Rot Phillips Head Screw 3 16 x1 2 UNC Rot Washer 3 16 P05508254A S196G04081 P05508231A...

Page 9: ...Fig 2 Fig 3 1 Install Grill Head With the help of your assistants place the Grill Head into the cutout of your grill island See Diagram NOTE The grill head is designed to fit into an island of your own design The island shown in the diagram is for illustration purposes only The diagram is not drawn to scale An island is not included with the purchase of this grill head Phillips Head Screw 3 16 x3 ...

Page 10: ...ss steel flexible connector as shown But if using semi rigid tubing do not use materials made of aluminum or aluminum alloy tubing The connector should be installed at the location visible when opening the door On the proper location drill 2 holes on the island left side panel for installing the regulator bracket Then install the regulator using 2 Pan Head Screws 3 16 x3 8 and tighten securely On ...

Page 11: ... the Gas Tank Fig 4 Tank Tray Set 5 22 24 21 1 17 19 5 Vent Openings must be at least 1 8 wide Install the Partition Panel not included in this unit onto the left island Make sure there is 22 24 of clearance between the partition panel and the Tank Holder Assembly CAUTION Build your grill island before installing the LP Gas Tank and Partition Panel Not included in this unit Refer to the heights li...

Page 12: ...Knob to HI and you will hear a clicking sound as the burner is being ignited Your assistant should see a blue spark within each Gas Collector Box If a spark is present the Electrode Tips are properly positioned If no spark is seen the Spark Gap needs to be adjusted as follows This test will ensure that the Spark Electrode Tips are properly positioned so your grill lights easily If the gap between ...

Page 13: ...nd structure for NG units due to NG Gas weighs less than air This will ensure proper gas ventilation in the case of a gas leak This will also allow for proper air flow of NG units NOTE Access doors are not considered proper ventilation It is suggested that when designing and placing the BBQ Grill island structure that it is placed built facing the wind if the island structure is located in a high ...

Page 14: ...r tubes are fully seated over the gas valve orifices Never allow children to operate your grill Do not allow children or pets to play near your grill Always supervise children and pets if they are in the vicinity of the unit WARNING Keep fire extinguisher readily accessible In the event of a oil grease fire do not attempt to extinguish with water Use type B extinguisher or smother with dirt sand o...

Page 15: ...ly for an OPD safety fea ture equipped tank as described in the LP Gas tank section of this guide How to Leak Test your LP Gas Tank Use a clean paintbrush and a 50 50 mild soap and water solution For your safety Leak test new and exchanged LP Gas tanks BEFORE connecting one to your grill Always keep new and exchanged LP Gas tanks in an upright position during use transit or storage All leak tests ...

Page 16: ... open ings MUST BE PROVIDED on both sides of built in construction The top of the upper ventilations open ings must be located within 5 from the top of the island The bottom of the lower ventilation openings must be at least 1 or less from the floor of the island The top of the lower ventilation openings cannot be more than 5 from the floor of the island Every ventilation opening must have a minim...

Page 17: ... one part liquid detergent and one part water Turn the grill Control Knobs to the full OFF position then turn the gas ON at source Apply the soap solution to all gas connections indicated by the arrows See diagram If bubbles appear in the soap solution the connections are not properly sealed Check each fitting and tighten or repair as necessary Type 1 connection per ANSI Z21 58b 2012 CSA 1 6b 2012...

Page 18: ...ource when the gas supply is being tested at high pressures This gas grill and its individual shutoff valve must be disconnected from the gas supply pipe system during any pressure testing of that system at pres sure in excess of 1 2 psi 3 5kpa Turn off your gas grill when the gas supply is being tested at low pressures The grill must be isolated from the gas supply pipe system by closing its indi...

Page 19: ...sserie Burner Infrared Burner Open LP Gas tank OFF Ingitor HI LO Rotisserie Burner Lighting Instructions Follow steps 1 through 5 of the Grill Lighting Instruc tions Push and turn Control Knob to Ingitor HI and hold knob in Keep pressing and hold in 5 10 seconds before releasing If ignition does not occur in 5 seconds turn the Burner Control s off wait 5 minutes and repeat the lighting procedure I...

Page 20: ...s sources as explained in the Use and Care section of this manual If no leaks are detected wait 5 minutes for any gas to clear and repeat the lighting procedure After Burner is lit turn the tank valve SLOWLY one more 1 4 of a turn 1 4 3 2 Manually Lighting Your Grill By Paper Match 20 To light your gas grill by match insert a match into the Lighting Stick and follow steps 1 through 5 of the Grill ...

Page 21: ...1 800 474 5587 Monday Friday 8 30am 4 30pm PST Obstruction in Burner Tubes Correction Follow the Burner Tube cleaning procedure on page 36 of this Operator s Manual Misalignment of Ignitor on Burner Correction Check for proper position of the Electrode Tip as shown in steps 7 8 on page 12 The gap between the Spark Electrode Tip and Spark Receiver should be approximately 3 16 wide Adjust if necessa...

Page 22: ... instructions before initial use IMPORTANT When using electrical appliances basic safety precautions should always be used The Transformer is set for 120V 60Hz 28W AC input and 12V 1800mA 22W AC output The Light is set for 12V 10W Do not let children operate or play nearby your grill or Transformer Always supervise children and pets if they are in the vicinity of the unit Connecting Transformer Al...

Page 23: ...n Washers provided 2 Make sure Rollers are fixed in position Slide the Holding Forks onto the Spit as shown Place the food between the forks and tighten the Thumbscrews to keep the Holding Forks in position 3 Rotisserie Screw 3 16 x1 2 UNC Qty 2 Part S112G03084 Rotisserie Washer Qty 2 Part S411G03064 Outside of left grill bowl panel Rotisserie Thumbscrew 1 4 x1 2 Qty 3 Part S196G04081 Holding Fork...

Page 24: ...Rollers installed in the Bowl Side Panel Trim Plate Right The Rollers will stabilize the Rotisserie during the cooking process and allow it to turn smoothly Plug the Rotisserie into an outlet and turn on to test 5 CAUTION BEFORE rotisserie cooking you will need to remove the Cooking Grid s Cooking Rack Secondary and possibly the Flame Tamer Rack from your grill When rotisserie cooking place a Cook...

Page 25: ... prolong its life Follow these cleaning procedures on a timely basis and your grill will stay clean and operate with minimum effort CAUTION Be sure your grill is OFF and cool before cleaning Before initial use and periodically thereafter wash your Cooking Grids in a mild soap and warm water solution You can use a wash cloth or vegetable brush to clean your Cooking Grids You should periodically was...

Page 26: ...TS 2 2 WARNING Tube Burner After each use of the main grill or infrared cooking zone it is necessary to burn off food particles and drippings which can clog Burner ports and reduce Burner perfor mance OPEN the grill Lid ignite the burner s and operate grill on Hi setting for 3 to 5 minutes You can close the Lid if only main Burners are lit but NEVER close the Lid over a lit Infrared Burner Use a n...

Page 27: ... seared reduce heat and continue cooking or move food to the primary cooking area to finish cooking The middle and back primary cooking areas offer high heat for grilling The Secondary Cooking Rack offers medium heat for preparing breads and firm vegetables The front primary cooking area offers less heat and is ideal for preparing delicate foods and for keeping cooked foods warm Direct Cooking usi...

Page 28: ...e fish pieces are small enough to drop between the Cooking Grids Vegetables and Fruit Prepare your fruit or vegetables and brush with butter or basting sauce if desired To cook indirectly the food should be placed on the left or right side of your grill with the Burner lit on the opposite side and the grill lid down Or center your food on the Secondary Cooking Rack and light the outer grill Burner...

Page 29: ...ough the primary grill burners will also sear meat the Infrared Burner produces a more intense and concentrated heat that sears the meat more quickly This quick searing produces a crisp and flavorful outer crust and locks in the meat s natural flavor and juices Follow the cooking guidelines provided Then take some time to experiment with your Infrared cooking zone Also read the Cooking Instruction...

Page 30: ...of excess fat Truss meat and poultry with cooking string to retain shape if desired Bacon strips can be used to cover the outside surface of lean meat and poultry to help prevent it from drying out Another method for keeping food moist during roasting is to put water in a cooking pan then cover with foil The foil should be removed for the first or the last part of the cooking time to ensure proper...

Page 31: ... the holding forks Test the balance as described before A rolled piece of meat requires the rotisserie skewer to be inserted through the center of the length of meat then se cured and balanced For meats that contain bones it is best to secure the rotis serie skewer diagonally through the meaty sections If pro truding bones or wings brown too quickly cover with pieces of foil Guide to Rotisserie Co...

Page 32: ...se only For your safety conversion kits are not available nor will we sell or otherwise provide parts or information to be used to convert your grill Any attempt to convert your grill is dangerous and will void your warranty If your ignition fails to work or your battery needs replac ing you can manually light your grill by paper match Insert a paper match into the silver Lighting Stick and follow...

Page 33: ...tural oxidation process and will not affect the short term performance of your grill To slow the rusting process on Cooking Grids we recommend greasing the grids before and after each cookout Use a brush to apply a thin layer of cooking oil or vegetable shortening onto each grid We do not suggest spray type oils unless they are specified for high temperature cooking If your Cooking Grids are Porce...

Page 34: ...y does not cover any failures or operating difficulties due to accidents abuse misuse alteration misapplication vandalism improper installation maintenance or service damages caused by flashback fire or grease fires as set out in the Operator s Manual This warranty does not cover scratches dents corrosion or discoloration caused by weather heat abrasive and chemical cleaners pool or spa chemicals ...

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