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3

Operating Instructions

  

bar-positurn2 and bar-positrol

English

Safety instructions and warnings:

Before commissioning, read these instruc-
tions carefully and follow all advice.

In this documentation we use different ty-
pes of instructions for safety and warning 
signs:

Indicates a real and near dan-
ger. To ignore this sign means 
possible death or serious injury 
as consequence.

  

Indicates a threat of danger. 
To ignore this sign means pos-
sible serious injury or material 
damage as consequence.

Indicates a possible danger. 
To ignore this sign means pos-
sible material damage as con- 
sequence.
  

Stands for advice and tips for 
a better understanding of in-
structions or a better handling 
of the unit.

The   afore-mentioned   operating   instruc-
tions are valid for bar-positurn2 / positrol, 
a module of the new valve control sys-
tem bar-vacotrol. They are intended for 
the operator that means the person that 
works with the unit. This is not a technical 
handbook. For questions, arising from the 
contents of this documentation, please 
contact our customer service department

The unit  and this  documentation  are pro-
tected by copyright. Their reproduction wit-
hout written permission will be contested in 
court. We reserve all rights to these opera-
ting instructions and their contents thereof, 
also for their reproduction and/or dupli-
cation in whatever imaginable form, e.g. 
through photocopies, print, on what- ever 
data carriers or in whatever translated form. 
The reprinting of this documentation is only 
possible  via  the  express  written permis-
sion  of  bar  GmbH.  The  technical state 
at the time of delivery of the unit and  in-
structions  is  a  deciding  factor,  in case  no  
other  information  is  provided. We reserve 
the right to technical changes without spe-
cial notice in advance. Earlier instructions 
lose their validity. The General Terms and 
Conditions for Sales and Delivery as prescri-
bed by bar GmbH are to be adhered to.

Scope of validity:

Copyright:

DANGER!

WARNING!

ATTENTION!

Summary of Contents for bar-positurn2

Page 1: ...ting and Operating Instructions Sicher und flexibel die neue Antriebsgeneration actubar positurn2 positrol Positioner and 3 position control unit and ATTENTION New circuit board with new functions sin...

Page 2: ...ce In addition to these operating instructions all generally valid legal and other regula tion other relevant legislation even in the operator s country as well as valid environmental stipulations hav...

Page 3: ...the person that works with the unit This is not a technical handbook For questions arising from the contents of this documentation please contact our customer service department The unit and this docu...

Page 4: ...herence to the instructions laid down in this documentation We are not li able for losses in profit and resulting dama ge thereof from the non adherence to safe ty instructions and warnings We underta...

Page 5: ...y upon discovery at the latest however inside a time span of six months following the date of delivery The warranty cover will be made according to our esti mation through cost free repair mainte nanc...

Page 6: ...signal In a similar manner the defined pivoting angle is allocated an analog positioning signal Binary signals are formed additio nally at the start and end of the pivoting range Electrical connectio...

Page 7: ...nt E Mini valves ca 1 2 kg Midi valves ca 1 4 kg ca 1 3 kg Analog control signal Effective direction reversible by sliding switch Signal Type selectable 4 20 mA 0 10 V 0 20 mA 2 10 V proportional to p...

Page 8: ...valves 3 6 W 1 8 W Variant S Mini valves 3 6 W Midi valves 7 2 W 3 6 W Variant E Mini valves 3 6 W Midi valves 7 2 W 3 6 W Terminal strip Clamping range up to 0 75 mm Cable to PCS 7 to 13 mm 0 5 mm2 r...

Page 9: ...ess handling during transport e g burn marks scrat ches paint To be able to present all claims against the transport companies you should do cument all possible transport damage e g with photographs a...

Page 10: ...ing positurn Mounting may only be carried out by suitably trained skilled persons Otherwise there is the danger of an incorrect installa tion Open the bar positurn2 and set it onto the actuator Take s...

Page 11: ...mounted onto an ac tuator type actubar with vacotrol surface please remove the screw sealing plugs of the air ducts Remove the protective foil and glue the seal strip and the seal rings as shown in th...

Page 12: ...p and take care to see that the symbol position coincides with the valve function Take care to ensure the correct direction when assembling the housing cover The flexible fibre optic light guides must...

Page 13: ...rical installation may only be carried out by suitable qualified skilled persons Otherwise there is a real dan ger of electric shocks WARNING positrol on actuator type according to VDI VDE 3845 Air su...

Page 14: ...tric Connections model positurn PN2 D PN2 E und PN2 S Digital Inputs 1 Activate magnet A counter clockwise rotation 2 Activate magnet B clockwise rotation 3 Digital Outputs 4 Counter clockwise end pos...

Page 15: ...ialising switch Button for automatic initialisation Program switch analog Positioner mode 3P 3 Position mode LED indication Current Voltage switches 1 2 3 4 5 5 5 5 5 5 6 7 Set current voltage switche...

Page 16: ...is not satisfying initiate the positioner manually When initialising the operating direction switch must be set in accordance with the operating direction of the valve actuator in order to ascertain...

Page 17: ...up by switching back the Initialisation switch from Init to Run 10 Commissioning is completed ATTENTION 6 7 Please note that all safety functions are immediately available when switching the initialis...

Page 18: ...oose type of signal 5 Set the initialisation switch to Init 6 Establish power supply chaser light illumiates 7 The actuator has to be driven to each end position at least two times by ma king use of t...

Page 19: ...times by ma king use of the emergency manual over ride of the solenoid valve Alternatively terminals 1 and 2 can be connected al ternately with terminal 13 24 VDC Ter minal 1 and 2 have to be supplied...

Page 20: ...values 9 Start up by switching back initialisa tion switch from Init to Run 10 Set the middle position by terminal 3 24 VDC and adjust via the Potentiometer 11 Subsequently drive to the desired end po...

Page 21: ...alisation ATTENTION Please note that all safety functions are immediately available when switching the initialisation switch from Init to Run This can cause an immediate swit ching of the actuator In...

Page 22: ...input Terminal 8 missing Unit type PN2 S PL S Current supply Terminal 13 14 missing Analog input Terminal 8 missing Unit type PN2 E PL E Current supply Terminal 13 14 missing Analog input Terminal 8 m...

Page 23: ...y position Valve moves to safety position Unit type PN2 D PL D Current supply Terminal 13 14 missing Analog input Terminal 8 missing Unit type PN2 S PL S Current supply Terminal 13 14 missing Analog i...

Page 24: ...rt Valve moves to safety position Valve moves to safety position Valve moves to safety position Valve moves to safety position Valve moves to safety position Valve moves to safety position 3 Positions...

Page 25: ...Do not close the throttle completely the consequen ce will be that no actuator function will follow When using manual operati on at the pneumatic valves you have to return them to the initial positio...

Page 26: ...on is inevitable Only unit type PL S Before loosening any screws make sure there is no more pressure on the valve Canal 2 becomes vented in general There for the safety position needs to be the basic...

Page 27: ...ed Faulty initialisation of the unit Initialise anew Actuator moves to the wrong end position for safety position just PN2 S and PL S Solenoid valve block wrongly mounted Loosen solenoid valve block r...

Page 28: ...htly moistened cloth In the case of hardened on dirt use a normal household cleaner according to the instructions on the packaging on the cleaner Never open the protective cover above the delicate ele...

Page 29: ...ipulated therein we cannot and will not be held responsible for the consequences The products manufactured by bar GmbH are designed to give a long service life They correspond to the state of the art...

Page 30: ...bar positrol bar pneumatische Steuerungssysteme GmbH Auf der Hohl 1 53547 Dattenberg Tel 49 0 2644 96070 Fax 49 0 2644 960735 www bar gmbh de vertrieb bar gmbh de Technical development and change of d...

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