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C O N N E C T   W I T H   C O N F I D E N C E

6

ASSEMBLY INSTRUCTIONS:

222, 333 & 444 SERIES

222, 333 & 444 SERIES

6A: 

Place the main pump body O-ring on the outside flange of the 

rear bracket. 

6B:

 Install the volute onto the rear bracket using 3 bolts and lock 

washers. Tighten the bolts to 12 ft-lb (222) or 20 ft-lb (333 / 444). 

We strongly recommend using LOCTITE

®

 Threadlocker Blue 242

® 

on these bolts due to the heat and vibration caused by the engine.  

There should be 0.080″ to 0.100″ clearance between the impeller 

face and the volute face. If the minimum clearance is not achieved, 

a shim will have to be installed between the rear bracket and the 

drive unit to achieve the proper clearance. If clearance is greater than 

the maximum, a shim will have to be installed in the impeller bore to 

achieve the proper clearance. 

222, 333 & 444 SERIES

222, 333 & 444 SERIES

5A

5A:

 The impeller is now ready to be slid onto the drive shaft unit. Be 

sure to align the impeller key with the keyway of the drive unit shaft. 

5B:

 Secure the impeller to the drive unit shaft with the impeller 

boltgasket or O-ring and the impeller bolt. Tighten the impeller bolt 

to 12 ft-lb (222) or 45 ft-lb (333 / 444). The impeller bolt will pull the 

impeller into its final position on the drive unit output shaft.

222, 333 & 444 SERIES

222, 333 & 444 SERIES

7A

7A.

 Install the volute gasket as shown on the volute. We strongly 

recommend a light coating of gasket sealant, such as LOCTITE

®

 

Gasket Sealant #2, be applied between the gasket and the volute. 

The gasket sealant will ensure a good seal between the gasket and 

the mating cast iron parts. This seal is critical to having the pump 

prime well.

7B. 

Place the main pump body gasket on the outside flange of the 

rear bracket. The gasket should be aligned with and placed over the 

two dowel pins on the rear bracket. The gasket may be lubricated 

with ChapStick

®

 or petroleum jelly. Lubricating the gasket in this 

manner will help it not to stick to the cast iron parts it is sealing 

against.

7B

6A

6B

O-ring

222, 333 & 444 SERIES

Install the pump body onto the rear bracket aligning the pump body 

with the dowel pins on the rear bracket. Secure the pump body to 

the rear bracket with six bolts and lock washers. Tighten the bolts to 

12 ft-lb (222) or 20 ft-lb (333 / 444).

Pump is ready for operation.

8

5B

Summary of Contents for 222 Series

Page 1: ...NTRIFUGAL PUMPS INSTRUCTION MANUAL BANJO CORPORATION A Unit of IDEX Corporation 150 Banjo Drive Crawfordsville IN 47933 U S A banjocorp com Telephone 765 362 7367 B A N J O C O R P C O M 2 222 SERIES...

Page 2: ...is equipped from the factory with a 4 inlet flange the pump should be plumbed with a 4 inlet line If the pump is equipped from the factory with a 3 inlet flange the pump should be plumbed with a 3 inl...

Page 3: ...scharge 2 NPT Port Size Suction 3 NPT Discharge 3 NPT Port Size Suction 4 NPT Discharge 4 NPT PERFORMANCE 0 5 10 15 20 25 30 35 40 45 50 205 175 134 97 69 29 0 FLOW GPM 0 20 40 60 80 100 120 Pressure...

Page 4: ...ry the same number of shims will need to be reinstalled Remove the impeller bolt 222 12765A 333 444 16765 from the impeller 222 15772 333 444 16772 Remove the impeller bolt gasket from the impeller Re...

Page 5: ...22 or a 1 5 8 12 point socket 333 444 to give even pressure on the metal flange of the seal housing during installation The seal should be pressed into its bore Do not strike the seal with a sharp blo...

Page 6: ...th the impeller boltgasket or O ring and the impeller bolt Tighten the impeller bolt to 12 ft lb 222 or 45 ft lb 333 444 The impeller bolt will pull the impeller into its final position on the drive u...

Page 7: ...Banjo pump will not prime while operating below 1750 RPM g Verify correct pump rotation if an electric motor or hydraulic motor is being used A counter clockwise rotation right hand rotation is requir...

Page 8: ...ive unit is properly sized for the pump and its application 7 GRINDING TICKING OR WHIRRING SOUND DURING PUMP OPERATION THAT IS UNUSUAL a Verify that the impeller bolt has not loosened letting the impe...

Page 9: ...with continuity between its terminals as shown Wire Color IGN Bl GND G BAT W LO Bl Y ST Bl W Switch Position OFF ON START GX630 GX660 GX690 Technical Manual 2009 American Honda Motor Co Inc All Rights...

Page 10: ...mplified overview of required components Additional information regarding manufacturers of CARB certified fuel system components can be found at http www arb ca gov msprog offroad sore sorecomponent s...

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