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C O N N E C T   W I T H   C O N F I D E N C E

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5. 

MOTOR RUNS BUT PUMP DOES NOT PERFORM ADEQUATELY.

  a. Verify that the pump is operating at a minimum of 1750 RPM. Banjo pumps may not operate below this RPM.

  b. Verify correct pump rotation if an electric motor or hydraulic motor is being used. A counter clockwise rotation  

  (right hand rotation) is required from the motor.

  c. Verify that the impeller spacing is no more than 0.100″.

  d. Verify that the impeller is secured to the engine shaft with a shaft key. This verification can be done by turning

 

  the impeller (via the impeller bolt) on the pump by using a 5/8″ socket attached to a 6″ extension. If the impeller 

 

  turns without spinning drive unit impeller, the shaft key is broken or missing. Replace shaft key.

  e. Verify that the customer does not have any kinks in the suction or discharge lines.

  f.  Verify that the pump inlet, outlet, suction line or discharge line is not (partially) blocked.

  g. Verify all plumbing system valves are open.

6. 

ENGINE BOGS DOWN DURING PUMP OPERATION / ELECTRIC MOTOR TRIPS CIRCUIT BREAKER DURING  

START UP OR OPERATION.

  a. Verify that the customer does not have any kinks in the suction or discharge lines.

  b. Verify that the pump inlet, outlet, suction line or discharge line is not (partially) blocked.

  c. Verify that the impeller spacing is no less than .080″. The impeller should not be touching the wear plate/volute.

  d. Verify the weight of fluid being transferred. Make sure that the drive unit is properly sized for the pump and its 

 

 application.

7. 

GRINDING, TICKING OR WHIRRING SOUND DURING PUMP OPERATION THAT IS UNUSUAL.

 

  a. Verify that the impeller bolt has not loosened, letting the impeller pull itself into the volute. The impeller spacing 

  should be no less than .080″. The impeller should not be touching the wear plate/volute.

  b. Verify that outside diameter is not hitting the pump housing or volute. Slowly rotate the pump several times by hand.  

  If you can feel the pump dragging on the housing or volute or hear a scraping sound, the impeller may be hitting the pump  

  body or volute. The impeller can be removed from the pump and filed down or trimmed down slightly on a lathe.

  c. Remove the pump housing and inspect for internal debris such as rocks, sticks or other foreign material stuck inside  

 

  of pump. With the pump housing and volute removed, you can then inspect the impeller face and outside diameter for  

  signs of contact between the impeller and other pump components.

8. 

PUMP/ENGINE RUNS TEMPORARILY, THEN STOPS. THE PUMP/ENGINE WILL NOT RESTART.

  a. Verify that there is no external damage to the engine.

  b. Verify that engine has the manufacturer’s recommended amount and grade of oil in the engine.

  c. Verify that the engine gas tank has been filled with a minimum of 87 octane unleaded gasoline. Verify that the 

 

  gasoline is fresh and clean.

  d. Verify that the spark plug wires are properly connected to the spark plugs.

  e. Verify that the impeller bolt has not loosened, letting the impeller pull itself into the volute. The impeller spacing  

  should be no less than .080″. The impeller should not be touching the wear plate/volute.

Summary of Contents for 222 Series

Page 1: ...NTRIFUGAL PUMPS INSTRUCTION MANUAL BANJO CORPORATION A Unit of IDEX Corporation 150 Banjo Drive Crawfordsville IN 47933 U S A banjocorp com Telephone 765 362 7367 B A N J O C O R P C O M 2 222 SERIES...

Page 2: ...is equipped from the factory with a 4 inlet flange the pump should be plumbed with a 4 inlet line If the pump is equipped from the factory with a 3 inlet flange the pump should be plumbed with a 3 inl...

Page 3: ...scharge 2 NPT Port Size Suction 3 NPT Discharge 3 NPT Port Size Suction 4 NPT Discharge 4 NPT PERFORMANCE 0 5 10 15 20 25 30 35 40 45 50 205 175 134 97 69 29 0 FLOW GPM 0 20 40 60 80 100 120 Pressure...

Page 4: ...ry the same number of shims will need to be reinstalled Remove the impeller bolt 222 12765A 333 444 16765 from the impeller 222 15772 333 444 16772 Remove the impeller bolt gasket from the impeller Re...

Page 5: ...22 or a 1 5 8 12 point socket 333 444 to give even pressure on the metal flange of the seal housing during installation The seal should be pressed into its bore Do not strike the seal with a sharp blo...

Page 6: ...th the impeller boltgasket or O ring and the impeller bolt Tighten the impeller bolt to 12 ft lb 222 or 45 ft lb 333 444 The impeller bolt will pull the impeller into its final position on the drive u...

Page 7: ...Banjo pump will not prime while operating below 1750 RPM g Verify correct pump rotation if an electric motor or hydraulic motor is being used A counter clockwise rotation right hand rotation is requir...

Page 8: ...ive unit is properly sized for the pump and its application 7 GRINDING TICKING OR WHIRRING SOUND DURING PUMP OPERATION THAT IS UNUSUAL a Verify that the impeller bolt has not loosened letting the impe...

Page 9: ...with continuity between its terminals as shown Wire Color IGN Bl GND G BAT W LO Bl Y ST Bl W Switch Position OFF ON START GX630 GX660 GX690 Technical Manual 2009 American Honda Motor Co Inc All Rights...

Page 10: ...mplified overview of required components Additional information regarding manufacturers of CARB certified fuel system components can be found at http www arb ca gov msprog offroad sore sorecomponent s...

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