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C O N N E C T   W I T H   C O N F I D E N C E

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OPERATION WARNING

Do not operate the gas engine (if so equipped) 

until you have put oil in the engine. Do not run the 

pump dry. Serious damage to the mechanical seal 

or complete failure of the mechanical seal can result 

from running the pump dry. Always fill the pump with 

water or the liquid being pumped before starting the 

drive unit.

WARNING! DO NOT USE WITH 

FLAMMABLE LIQUIDS.

Do not use flammable liquids. This pump is not 

designed or produced to pump flammable liquids of 

any kind. Failure to follow this warning can result in 

explosion, serious bodily injury or death.

OVERVIEW

Read these instructions and the instructions covering operation of the pump drive unit. 

The gas engine (if so equipped) is shipped with no oil. Consult your owners manual for specific oil recommendations, maintenance 

procedures, schedules, and troubleshooting. The maximum angle of operation for gas engine drive units is 25° in all directions. For 

engine warranty service contact your local engine dealer.

Make certain that all hose and pipe connections are airtight. An air leak in the suction line may prevent priming and will reduce the 

performance of the pump.

Do not restrict the pump inlet. High volume pumps such as the Banjo 444 Series pumps should not have the inlet port or line  

restricted. If the pump is equipped from the factory with a 4″ inlet flange, the pump should be plumbed with a 4″ inlet line. If the pump 

is equipped from the factory with a 3″ inlet flange, the pump should be plumbed with a 3″ inlet line. If the pump is equipped from the 

factory with a 2″ inlet flange, the pump should be plumbed with a 2″ inlet line. Failure to follow these instructions can result in pump 

cavitation and pump failure.

Always place the pump as close to the liquid to be pumped as possible. Keep the suction line short and with few bends. Keep the 

pump and engine on a level foundation. A poor foundation and a heavy suction hose (made heavier when ″primed″ full of liquid) could 

result in a pump ″down the hole″. It is not necessary to drain the pump body after use, unless there is a danger of freezing.

There are no points on the pump that need lubrication. The pump seal is cooled and lubricated by the fluid being pumped. When 

pumping dirty water or liquids containing solids, always use a basket strainer on the end of the suction line. 

Engine warranty service available at authorized Honda & Briggs and Stratton Dealers. 

 

*Note: Do NOT operate pump without the supplied EPA approved fuel tank and lines.

WARNINGS

STORAGE WARNING

There are important instructions regarding the 

preparation of the engine for long periods  

without use (reference the engine owners manual). 

Before long periods of storage, the pump should 

be flushed with clean water and drained. Leave all 

plugs (fill and drain) out of the pump. Always store 

the pump in a heated and dry building.

Summary of Contents for 222 Series

Page 1: ...NTRIFUGAL PUMPS INSTRUCTION MANUAL BANJO CORPORATION A Unit of IDEX Corporation 150 Banjo Drive Crawfordsville IN 47933 U S A banjocorp com Telephone 765 362 7367 B A N J O C O R P C O M 2 222 SERIES...

Page 2: ...is equipped from the factory with a 4 inlet flange the pump should be plumbed with a 4 inlet line If the pump is equipped from the factory with a 3 inlet flange the pump should be plumbed with a 3 inl...

Page 3: ...scharge 2 NPT Port Size Suction 3 NPT Discharge 3 NPT Port Size Suction 4 NPT Discharge 4 NPT PERFORMANCE 0 5 10 15 20 25 30 35 40 45 50 205 175 134 97 69 29 0 FLOW GPM 0 20 40 60 80 100 120 Pressure...

Page 4: ...ry the same number of shims will need to be reinstalled Remove the impeller bolt 222 12765A 333 444 16765 from the impeller 222 15772 333 444 16772 Remove the impeller bolt gasket from the impeller Re...

Page 5: ...22 or a 1 5 8 12 point socket 333 444 to give even pressure on the metal flange of the seal housing during installation The seal should be pressed into its bore Do not strike the seal with a sharp blo...

Page 6: ...th the impeller boltgasket or O ring and the impeller bolt Tighten the impeller bolt to 12 ft lb 222 or 45 ft lb 333 444 The impeller bolt will pull the impeller into its final position on the drive u...

Page 7: ...Banjo pump will not prime while operating below 1750 RPM g Verify correct pump rotation if an electric motor or hydraulic motor is being used A counter clockwise rotation right hand rotation is requir...

Page 8: ...ive unit is properly sized for the pump and its application 7 GRINDING TICKING OR WHIRRING SOUND DURING PUMP OPERATION THAT IS UNUSUAL a Verify that the impeller bolt has not loosened letting the impe...

Page 9: ...with continuity between its terminals as shown Wire Color IGN Bl GND G BAT W LO Bl Y ST Bl W Switch Position OFF ON START GX630 GX660 GX690 Technical Manual 2009 American Honda Motor Co Inc All Rights...

Page 10: ...mplified overview of required components Additional information regarding manufacturers of CARB certified fuel system components can be found at http www arb ca gov msprog offroad sore sorecomponent s...

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