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Wireless charging system 600W specification

For 12V・24V・

48V

 battery

24V type

Standard Settable range

Charging voltage 28.8V

24 ± 0.5V ~ 35 ± 0.5V

Charging current 20A

10 ± 0.5A ~ 25 ± 0.5A

Recharge voltage 24V

16.5 ± 0.5V ~ 34 ± 0.5V

About basic charging

12V type

Standard Settable range

Charging voltage

14.4V

12 ± 0.5V ~ 15 ± 0.5V

Charging current

34A

10 ± 0.5A ~ 34 ± 0.5A

Recharge voltage 12V

8.5 ± 0.5V ~ 14 ± 0.5V

RCS600

CA

12

48V type

Standard Settable range

Charging voltage

57.6V

48 ± 0.5V ~ 60 ± 0.5V

Charging current

10A

5 ± 0.5A ~ 12 ± 0.5A

Recharge voltage

48V

32.5 ± 0.5V ~ 59 ± 0.5V

RCS600

CA

48

⑤ When the battery voltage reaches the prescribed voltage and the charging current drops to 1.0 A ( ± 0.5 A),the 
charging operation is completed. If the passive head moves out of the power transfer range of the active head, the 
power supply is automatically stopped and the unit enters the standby state.
⑥ Recharge starts when the battery voltage decreases. (The voltage value varies depending on the setting.)
⑦ If the charging location is in a high temperature environment and the transmission distance / center offset 
between the passive head and the active head is large, the head's heat protection function may work and 
continuous charging may stop if continuous charging is performed for a long time. 
In this case, continuous operation is possible by lowering the operating ambient temperature or reducing the 
transmission distance / center offset between the passive head and the active head.
⑧ When using two batteries in series, fully charge each battery one by one to achieve the same voltage before 
installing. If the batteries are operated with a voltage difference, it may cause a charger error.

Constant current timer switching function
When the current exceeds the constant current control 25A, the set current exceeding 25A is valid for 10 minutes from the start of 
charging, but after 10 minutes, the set current automatically becomes 25A. 
However, when "charging ends" or "outside the rated gap", the set current that exceeds the constant current control 25A is restored. 
Constant current control When the current is set to 25A or less, there is no limit to the duration of constant current control.

12V type CC / CV

 charge control 

RCS600

CA

12

RCS600

CA

24

24V type CC / CV

 or CP / CV

 charge control method

See 24V type for Recharge ON timer function. 
Charging parameter setting: When setting the battery charging current to 10A or more, change the values of "output overcurrent setting".

48V type 

CC / CV

 or CP / CV

 charge control method

RCS600

CA

24

RCS600

CA

48

<Recharge ON timer function> 
If the battery is not fully charged within the time specified by the CV timer (factory default setting of 60 minutes), charging 
will start when the time set by the recharge ON timer. If the battery is fully charged within the time specified by the CV 
timer, the recharge ON timer will not start and the charging operation will start when the battery voltage drops to the 
recharge voltage.With the parameter setting software, you can enable or disable the recharge ON timer function. 
(RCS600-OP004 is required to make changes. See page 26)
<What is a CV timer> 
It is a charge stop timer after CV charging starts. When the mode shifts to CV mode and the specified time has passed, 
the charging operation ends even during charging and the End lamp lights up. 
<Charging parameter setting> 
When charging the battery charging voltage to 30V or more, change the values of "CV voltage", "Battery voltage 
abnormality setting", and "Output overvoltage setting".When setting the battery charging current to 20A or more, change 
the values of "CC current" and "output overcurrent setting".

The non-contact power supply operation flow of the unit is described as below.

① When you turn on the power supply unit will cause the system (intermittent oscillation) wait state. Rise time is 

about 5 seconds.

② The power can be transmitted within the scope of the (transmission side), and a state in which there is a (receiving 

side) passive head, communication device passive head and power supply starts to communication, to start in about 2 

seconds the power transmission Active head. (Communication and power transmission,is performed by non-contact.)

③ Charge control is performed by CC・CV or CP・CV.

④ The setting range around standard setting values  of current, voltage and recharge voltage are as on the table be-

low. About setting value, we ask customer’s request before order and set it to the requested value. The value can be 

changed after purchase, so please contact us if it is necessary to be changed.

(For the setting, the operation has an error of ± 0.5 V for voltage and ± 0.5 A for current.)

* CC/CV:Constant current/ constant voltage             CP/CV: Constant power/ constant voltage

Summary of Contents for RCS600

Page 1: ...reless charging system RCS600 of B PLUS Please read the instruction manual before use and please use the products correctly Wireless charging system 600W specification Manual RCS600 for 12V 24V 48Vbat...

Page 2: ...ion Caution Do not do the resolution and remodeling Failure to do so may result in fire electric shock or malfunction In addition there is a risk that can lead to serious injury When I perform the res...

Page 3: ...your hands or metal objects between the coils during operation There and heat generated by induction heating the potential to catch fire Do not install in a place that may be exposed to high temperat...

Page 4: ...oses other than battery charging we cannot guarantee it Specifications subject to change without notice If there is a point of notice about the contents of this document hope you ll give me your conta...

Page 5: ...charging 21 About charge control 22 Other 24 9 About included product and optional products 25 10 Identifying and troubleshooting abnormalities 28 11 Consultation on how to use and repair 30 Shown in...

Page 6: ...8V type Charging method See page 22 for the detailed charge control CC CV charge control 1 Charging voltage Max 15V Charging current Max 34A CP CV or CC CV charge control 1 Charging voltage Max 35V Ch...

Page 7: ...age is other than 32 0 5 to 61 0 5V Over current protection When charging current reaches a certain level or more it stops Over voltage protection When charging voltage reaches a certain level or more...

Page 8: ...3 Operating temperature 0 50 Storage temperature 10 50 Operating humidity 35 90 RH or less However no condensation Isolation 50M Ohm Dielectric strength AC1500V 1 minute Shock rating 10 G in the X Y a...

Page 9: ...r details Operating temperature 0 50 Storage temperature 10 50 Operating humidity 35 90 RH or less However no condensation Isolation 50M Ohm Dielectric strength 2000 VAC 1min Shock rating 10 G in the...

Page 10: ...n 50M Ohm Dielectric strength AC1500V 1min Shock rating 10 G in the X Y and Z directions 11 ms Vibration rating 19 6 m sec 2 10 to 55 Hz 20 times in X and Y directions protection class IP40 Indoor ins...

Page 11: ...lacement of the XY axes can be up to 20mm See page 13 for details Operating temperature 0 50 Storage temperature 10 50 Operating humidity 35 90 RH or less However no condensation Isolation 50M Ohm Die...

Page 12: ...ing metal keep minimum spacing Also please remove metal chips and cutting pieces on the transmission surface of the head part Metal piec es may generate heat which may result in damage to equipment or...

Page 13: ...nce G 0 20mm X 10mm Y 15mm X Y X Y X direction Y direction Direction Distance G 20 40mm X 10mm Y 20mm Long Distance Specification Head The total axis misalignment of XY for long distance specification...

Page 14: ...manual is available No T320403 5 Maintenance Maintenance The cooling fan and power switch may require maintenance depending on the operating environment and frequency of use If you notice any abnormal...

Page 15: ...n Present Error Indicates abnormality Light in Red Present Error code Display abnormal contents by combination E1 E3 Light in Red Present Power supply unit display For details on how to identify and d...

Page 16: ...ase set the grounding resistance to 100 or less Power switch Turn main power ON OFF Exhaust port In order to exhaust internal heat by the fan consider it so that exhaust heat can dissipate to the outs...

Page 17: ...y are indicated by LED lighting combinations of E1 to E3 16 20 17 20 18 20 Output I O connector function The operation status of the charging unit is output to the outside simultaneously with the LED...

Page 18: ...through the cable without wrapping it once it will take 1 turn 7 Connection diagram Standard Specification Head 2T 2 2 Charging cable is not included A cable of 5 5 sq or more is recommended Dsub25P...

Page 19: ...urns For the power cable attach 1 piece of additional ferrite core clamp included with the active head within 300 mm in addition to the one already installed at the time of shipment Refer to the figur...

Page 20: ...clamp to the unit side connector for power supply Power Supply unit RCS600 AC connector for communication RFC H13 Ferrite clamp Within 2T 100mm Active Head RCS600 AH 2T 2 turns Refer to the photo on...

Page 21: ...or CP CV charge control method See 24V type for Recharge ON timer function Charging parameter setting When setting the battery charging current to 10A or more change the values of output overcurrent...

Page 22: ...d but when the charge amount increases and the battery voltage reaches the set charge voltage value it shifts to constant voltage charge control CV Squeeze the charging current so that it does not exc...

Page 23: ...etting value is high the characteristic graph shows that the current decreases as the voltage increases RCS600 CA24 SCIB SIP24 23 50 11Ah Charge Characteristics After Discharge Constant power 600W Max...

Page 24: ...control and state control of the battery Other Using RCS600 B CA48 CYCLON G G 16EP four12V batteries connected in series 50 8A Charge characteristics after discharge Constant power 600W Max 12A CV Vol...

Page 25: ...e unit to the air inlet section See P 14 A separate instruction manual is available Document No T320403 Reference example Both sides need to be attachd B PLUS K K CODE 1 1 25 3 5 2 F0 3sq 1515 30 6 4...

Page 26: ...Pale Blue 1 Brown 4 Red 5 Orange 6 Yellow 7 Green 8 Purple Disconnected 2 3 9 10 11 12 13 15 19 21 22 23 24 25 Connector pin number Active Head Passive Head Various extension cables 600W 600W RCS600...

Page 27: ...1 5m RCS600AH PWR 015 2 5m RCS600AH PWR 025 Extension cable for passive head Signal Robot cable 1 5m RCS600CH SIR 015 The maximum length of the cable should not exceed 5 0m when using the optional cab...

Page 28: ...to 16 0 5 V or less 24V Detect battery voltage 16 0 5 to 31 0 5 V or less 48V Detect battery voltage 32 0 5 to 61 0 5 V or less Use of different types of bat teries such as rated voltage difference R...

Page 29: ...or it may take longer to fully charge Review the cable length and cable con ductor diameter Only power LED is lit The fuse may be blown or the internal circuit may be broken Please contact to our sale...

Page 30: ...eries in series fully charge each battery to the same voltage before installing the equipment When using two batteries in series fully charge each one to the same voltage before installing the equipme...

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