Bandit INTIMIDATOR 18XP/1590 Operating & Parts Manual Download Page 130

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Bandit

114

MODEL 18XP/1590

Parts may not be exactly as shown.

NOTICE

DISCHARGE ASSEMBLIES

LOCATION

PART NUMBER

DESCRIPTION

DISCHARGE COMPONENTS

LOCATION

PART NUMBER

DESCRIPTION

MANUAL DISCHARGE

PRIOR STYLE

911-2000-93

Standard Discharge Assembly

911-2000-95

Hand Crank Swivel And Adjustable Height Discharge Assembly

911-2000-94

Hand Crank Swivel Discharge Assembly

911-2001-27

Adjustable Height Discharge Assembly

911-2000-96

Hydraulic Swivel Discharge Assembly

911-2000-97

Hydraulic Swivel And Adjustable Height Discharge Assembly

980-300338

Discharge Bottom Swivel Ring

2. a.

911-300129

Clean Out Door (Start 5/12)

980-300616

Clean Out Door (Pre 5/12)

3. a.

900-4910-73

5/16”-18NC Hex Nut

900-4906-47

5/16” Lock Washer

900-4906-48

5/16” Flat Washer

937-1005-63

Hood Flange

980-3013-58

Bottom Swivel Ring

6. a.

900-4910-54

Discharge Transport Bolt - 3/8”-16NC x 1 1/2”

900-4906-60

Discharge Transport Nut - 3/8”-16NC

7. a.

980-0510-23

Adjusting Spring Lock Plate Assembly For Standard Flipper

980-0510-24

Adjusting Spring Lock Plate Assembly For Enclosed Flipper

980-0101-59

Discharge Flipper Hinge

9. a.

937-1009-10

12” Discharge Flipper Assembly (Includes 2 & 4)

937-0502-24

12” Enclosed Discharge Flipper Assembly (Includes 2 & 4)

10. a.

900-4901-83

Discharge Flipper Adjusting Spring

900-7900-93

Black Rubber Cap (Not Shown)

11.

980-0509-94

Optional Clean Out Door Assembly (Pre 9/06)

Summary of Contents for INTIMIDATOR 18XP/1590

Page 1: ...Date _______________________ Copyright 12 17 ATTENTION Depending on what replacement parts you are ordering we will need the following information CHIPPER COMPONENTS Serial Number Model Number of Chi...

Page 2: ...ings ca gov diesel Respirar gases de escape de motores diesel le expone a qu micos conocidos por el estado de California como causales de c ncer y defectos cong nitos u otros da os reproductivos Para...

Page 3: ...Bandit Industries Inc Safety Booklet D A N G E R ACCIDENTS INVOLVING BRUSH CHIPPERS CAN AND SHOULD BE PREVENTED Operator training and enforcement of safety policies are ESSENTIAL...

Page 4: ...ded These meetings are a benefit to new inexperienced employees and also remind experienced employees of the obvious dangers involved with tree work Even experienced employees may be injured if they m...

Page 5: ...he material Feeding from the side also positions the operator further from the feedwheels If you or your employees are not following these instructions a very serious accident could occur There is no...

Page 6: ...hese kits are available from your local Bandit dealer SAFETY FEATURE WOODEN PUSH AND PADDLE MOUNT Update Kit UK 1008 WOODEN PUSH PADDLE AND MOUNT 980 0507 42 19 Wide Paddle 981 1005 30 22 Wide Paddle...

Page 7: ...padlocked SAFETY FEATURE SPRING LOCK FOR HOOD PIN Update Kit UK 1009 SPRING LOCK FOR HOOD PIN Since September 1998 mechanical feed hand fed Bandit Chippers have been built with a plug in device on the...

Page 8: ...ctric parts The system typically consists of two simple cables hanging inside the infeed hopper and in front of the feedwheels approximately halfway between the entrance of the infeed hopper and the f...

Page 9: ...e material and re feed it back into the infeed hopper If the wood material is too big or limby back it out trim it and re feed it in portions NEVER fight or wrestle with limbs or branches Forcing mate...

Page 10: ...make the chipper vibrate excessively causing machine fatigue damage and the engine to use more fuel Keep the knives sharp and the chipper will work smoother feed wood easier and make a safer operatio...

Page 11: ...r turn the chipper disc drum by hand Always use a pry bar or wood bar This will prevent the person turning the disc drum from being injured should the disc drum break loose 8 Reinstall the discharge c...

Page 12: ...ANSI and OSHA standards DANGER REFLECTIVE STRIPED TAPE ON FEED CONTROL HANDLE We began installing striped reflective tape on the feed control handle of our hand fed chippers This tape is reflective se...

Page 13: ...e of the chipper must be familiar understand and follow instructions on the decals Decals are available in a variety of languages via Bandit dealers or factory Correct Installation and Care of Decals...

Page 14: ...quent reminder as to the proper safe operation of any piece of equipment especially a chipper that is designed to quickly break down material much tougher than human flesh Please meet with your employ...

Page 15: ...ived instruction and fully understands that the operators must always be located within easy reach of all feed control and shut down devices 6 _____ The customer has received instruction and fully und...

Page 16: ...as ordered ________________________________________________ 5 Did all welds appear to be high quality ______________________________________________ 6 Was the overall machine to your liking _________...

Page 17: ...IONS 6 SAFETY PROCEDURES 7 EQUIPMENT SPECIFICATIONS 16 DECALS 17 AUTOFEED OPTIONS 25 CONTROLS 29 TRANSPORTATION PROCEDURES 41 MAINTENANCE 43 HYDRAULICS 79 ELECTRICAL 96 REPLACEMENT PARTS 97 INFEED HOP...

Page 18: ...ow a regularly scheduled preventative maintenance and repair program on the product using only factory approved replacement parts Any unapproved repairs or modifications may not only damage the machin...

Page 19: ......

Page 20: ...PPER SERIAL NUMBER AND OR WORK ORDER NUMBER LOCATIONS 1 S N on side of frame 2 W O on top of tongue The engine information is located on the engine block The clutch information is located on the clutc...

Page 21: ...th defects and other reproductive harm NOTICE DANGER DANGER DANGER WARNING The words Danger Warning Caution and Notice are used on the safety decals and throughout this manual to make you aware of the...

Page 22: ...iameter wood When feeding larger diameter wood listen for the engine to possibly lug down If it starts lugging down stop the feedwheel s by pushing the hydraulic control bar to off and let the engine...

Page 23: ...NOT feed vines or vine like material DO NOT pile vines or vine like material in front of the infeed hopper which may cause you to trip or fall DO NOT allow vines or limbs to become entangled with you...

Page 24: ...ion securely After engagement raise engine RPM to full throttle Engaging and disengaging the clutch at high engine RPM will quickly and excessively wear out clutch plates as well as bearings Refer to...

Page 25: ...piling on the ground The door can be opened to perform maintenance to the bottom feedwheel or to assist with unclogging should vine like material become wrapped around the bottom feedwheel During chip...

Page 26: ...nsport position Check laws and regulations Know and obey all federal state and local laws and regulations that apply to your work situation and the transportation of a machine this size DANGER NOTICE...

Page 27: ...c winch with the wood chipper detached from the towing vehicle The load may move the wood chipper or pull the tongue off the support blocking DANGER Climbers ropes and other lines present at the work...

Page 28: ...ush or limbs are feeding into the chipper Never attach winch line to an installed choker if other limbs are feeding into the machine Brush can snag winch line or climbers ropes Knives can grab and pul...

Page 29: ...ride anywhere on this machine while it is running operating or in transit You will be injured Use EXTREME CAUTION when traveling over non level surface This machine can tip over or tip backwards on no...

Page 30: ...epending on optional equipment Model 18XP 1590 Height 104 2 6 m Length 218 5 5 m Width 89 2 3 m Weight 9000 lbs 4082kg Fuel Tank Capacity 30 gal 113L Hydraulic Tank Capacity 12 gal 45L Model 18XPTRACK...

Page 31: ...ter disc drum to come to a COMPLETE STOP takes at least several minutes 4 Install disc drum lock pin 5 Loader arm if equipped securely on ground and hydraulic pressure released 6 Unplug engine disable...

Page 32: ...ocations may vary these are general locations DECALS DECAL LOCATIONS 1 2 19 6 8 34 2 13 19 23 24 39 60 61 58 59 33 38 5 9 33 3 13 2 19 16 26 28 29 30 36 43 7 37 51 52 54 21 26 4 39 38 62 42 54 2 12 24...

Page 33: ...rge Swivel Right Left 22 INST 08 Winch Control 23 INST 11 Motor Coupler Guard 24 INST 12 Grease Daily Arrow 25 SPINST 13 Push To Reverse 26 INST 15 Flipper Down Up 27 INST 16 Grease Weekly Arrow 28 IN...

Page 34: ...ocations may vary these are general locations DECALS DECAL LOCATIONS 1 2 19 6 8 34 2 13 19 23 24 39 60 61 58 59 33 38 5 9 33 3 13 2 19 16 26 28 29 30 36 43 7 37 51 52 54 21 26 4 39 38 62 42 54 2 12 24...

Page 35: ...Only 63 SPW 04 Frozen Battery Can Explode 64 SPW 08 Wear Personal Protection 65 SPW 10 Hydraulic Winch 66 SPW 27 Creating Sparks 67 SPW 30 Cable Rope Shear Req D Maintenance 68 SPW 31 Explosion Hazard...

Page 36: ...urface so it is smooth and secure Peel off the remainder of the backer paper as you continue to stick the decal on the surface 6 Rub decal from the center outward to remove air bubbles and to secure c...

Page 37: ...Bandit 23 Copyright 12 17 MODEL 18XP 1590 DECALS...

Page 38: ...Bandit 24 Copyright 12 17 MODEL 18XP 1590 DECALS...

Page 39: ...stems will then automatically turn the feed on to resume forward travel Due to required components and equipment options a machine may have various types or brands of autofeed systems Each chipper is...

Page 40: ...res coming from it or on the newer machines it will have a connector with a light screwed to it When the solenoid is activated indicated by the light in the connector the feedwheel s are reversed by t...

Page 41: ...would not let engine reach full RPM Check HI RPM setting on gauge to make sure it is not set too close to full RPM of engine HI setting should be 150 to 200 RPM below full engine RPM Sticky dump cart...

Page 42: ...tridge manually by sticking a small allen wrench in the end of the solenoid Replace solenoid and or cartridge Type settings programmed wrong Reprogram or consult local dealer or Bandit Ind APPROXIMATE...

Page 43: ...n the area Anything not in use must be stored in a tool box or stowed away Stabilize the infeed hopper and tongue if unhooked from a tow vehicle Do not rely on a tongue jack to keep the machine stable...

Page 44: ...ure it stays in your possession 9 Allow the machine to cool down 10 Remove all debris wood chips sawdust leaves etc from the machine 11 If transporting the machine follow the transport procedures MACH...

Page 45: ...Bandit 29 Copyright 12 17 MODEL 18XP 1590 CONTROLS MACHINE ORIENTATION REFERENCE LEFT RIGHT BACK FRONT...

Page 46: ...ad Jack 2 Clutch Handle 3 Chipper Belts Pump Belts 4 Lug Nuts 5 Feedwheel Trap Door 6 Infeed Hopper 7 Folding Infeed Tray 8 Feedwheel Control Bar 9 Hydraulic Control Valves 10 Yoke Lift Cylinder 11 Sw...

Page 47: ...ound The discharge hydraulic flipper control handle is in the off position when it is in the center location Yoke Lift Control Optional The yoke lift control operates the top yoke lift cylinder To low...

Page 48: ...LY ADJUST PIVOT TENSION WITH THE TIGHTNESS OF INSIDE FRICTION NUTS SECURE ADJUSTMENT WITH OUTSIDE JAM NUTS ADJUSTING TENSION FOR CONTROL BAR PIVOT AND LAST CHANCE CABLE PULL USE THE 1 JAM NUT TO ADJUS...

Page 49: ...ke a worker Be aware of the hazards of winch line breakage Ensure that everyone remains clear of the recoil area in the event of load or line breakage Pull loads in a manner that avoids angles which c...

Page 50: ...e winch by moving the handle to the side then up to the top position If the machine has the winch control panel position the switch in the winch engaged position 6 Make sure everyone is clear Use the...

Page 51: ...e winch line to the material to be reeled in Attach the winch line securely to the wood material that you want pulled to the chipper 5 Make sure everyone is clear and then retract the clutch lock pin...

Page 52: ...running This is for safety purposes to ensure that the hood pin is not removed and the chipper hood is not opened while the engine is running The chipper hood engine disable plug is wired to shut down...

Page 53: ...e to a complete stop turn off engine remove the ignition key make sure the ignition key is in your possession install the disc drum lock pin and disconnect the battery The vent cover can be bolted on...

Page 54: ...Lubricate the Hydraulic Bump Bar pivot points with a dry lube weekly or as needed Also remove the reset pivot handle cover and the valve push bar cover on the bottom of the infeed tray and lubricate...

Page 55: ...ongue 3 Pull the sliding tongue out approximately 20 until the next set of holes in the sliding tongue are aligned with the stationary tongue tube 4 Reinstall the two 5 8 bolts and hardware Two bolts...

Page 56: ...and LOW Engine R P M is controlled by moving the lever from one position to the other 6 Push Button Or Electric Throttle System if equipped Some engines may have a push button or electric throttle ad...

Page 57: ...ransporting the machine Also check brakes if equipped to make sure they are operating correctly 14 Do not transport unless discharge is secured into a transport position 15 If machine is equipped with...

Page 58: ...The only equipment movement should be slowly straight on or straight off the trailer 10 With the engine and the machine at as low a speed as possible move the machine toward the ramp system Make sure...

Page 59: ...Bandit 43 Copyright 12 17 MODEL 18XP 1590 LEFT RIGHT BACK FRONT MAINTENANCE MACHINE ORIENTATION REFERENCE...

Page 60: ...auges Replace any missing or damaged decals and or engine gauges 2 Check all safety equipment Check for proper operation Repair or replace as needed With everything shut down and stopped ensure last c...

Page 61: ...by pumping in too much grease Most of the failures related to bearings are diagnosed as Contamination Contamination is caused by improper lubrication Wipe off excess grease Excessive grease will attra...

Page 62: ...manual Thoroughly clean radiator fins at least once a day or more in excessive conditions Make sure debris is not packed between fins Use compressed air and or pressurized water soap may also be neede...

Page 63: ...MAINTENANCE 1 Check anvil clearance tightness and wear Measure the anvil clearance The clearance should be 120 3 0 mm from highest knife Check the anvil hardware make sure the bolts are at the proper...

Page 64: ...lates for discharge as needed 3 High pressure oil filter s if equipped Must be replaced after FIRST 10 HOURS OF OPERATION After first change replace oil filter every 3 months or 400 hours 3 MONTH MAIN...

Page 65: ...djust replace as necessary 15 Check hydraulic pump and motor shafts for fit and tightness 16 Check and always maintain hydraulic level at 3 4 to 7 8 full 17 Check all hoses fittings lines and tanks fo...

Page 66: ...must be made 1 Change hydraulic oil and flush the hydraulic tank 2 Replace hydraulic suction screen s annually or every 2000 hours 3 Drain and clean the fuel tank OK REPAIRED YEARLY CHECK LIST Every y...

Page 67: ...0 298 Drum Head Shaft Bushing 4040 5 8 11 NC 142 193 Anvil 1 2 13 NC 75 102 Knife Bolts 5 8 11 NC 180 245 Line Rope Shear Counter Knife Bolts 1 4 20 NC 15 20 Line Rope Shear Adjustment Bolts 5 8 11 NC...

Page 68: ...r required to chip increases machine vibration and cause feeding problems The extra vibration will cause cracks to develop throughout the machine and void warranty 2 Belt Drives 1 Belts must be tighte...

Page 69: ...ed system is not working properly Look at any dump cartridges or solenoids on the hydraulic system often tapping of the block or removing the cartridge and cleaning it will take care of problems 1 Poo...

Page 70: ...EDURE 1 Drum Bearings X Purge wipe off excess 2 Feedwheel Bearings X 1 shots of grease wipe off excess 3 Hood Hinge X 1 2 shots of grease wipe off excess 4 Feedwheel Slide Box X Clean and oil with 10W...

Page 71: ...y vary depending on options or component manufacturer Lubrication point instructions are described on the machine in the Lubrication Coolant Section and Maintenance Section of this manual or component...

Page 72: ...etc 14 Chipper Feedwheel Bearings Use an EP 2 Lithium type grease only for all bearings Purge chipper bearings with grease you can not over grease these bearings Grease feedwheel bearings daily with...

Page 73: ...Chipper makes poor quality chips or does not feed properly A Knives have lost their edge Sharpen or replace knives DO NOT operate the Bandit with dull knives B Knife anvil worn or needs adjustment Rot...

Page 74: ...NG Only Bandit knives and hardware are recommended for use in your Bandit chippers Only then can you be assured of a quality product that fits and performs the best to the standards of excellence that...

Page 75: ...disc chippers or the condition of the knife bolt threads on drum chippers If a problem is found contact your local dealer or Bandit Industries 8 Clean out the knife pocket at this time Remove all debr...

Page 76: ...drum head and base area Anvil Bolts Torque To Specs Anvil Adjuster Bolt Anvil Puller Block Anvil Bolts Torque To Specs Anvil Clamp Plate Anvil Adjuster Bolt Anvil Bolts Torque To Specs Anvil Knife Dru...

Page 77: ...arance one person will need to climb into the infeed hopper Use a feeler gauge or the anvil to knife gauge supplied by Bandit to check the clearance of the first knife to the anvil Check the clearance...

Page 78: ...rn off engine remove the ignition key make sure the ignition key is in your possession install the disc drum lock pin and disconnect the battery 1 This clearance should be checked every 50 hours of op...

Page 79: ...the counter knife bolts 6 Clean the Loctite off the counter knife bolts and from the mounting holes 7 Install the new counter knife to the mount bar 8 Apply Loctite 243 blue to the counter knife bolt...

Page 80: ...n the four engine mounting bolts and the jam nuts on the engine adjuster on the radiator end of the engine 3 Adjust the belt tension with the engine adjuster on the clutch end of the engine If you hav...

Page 81: ...42 Hp 13 16 20 6 mm deflection with 84 96 lbs 38 1 43 5 kg with 147 Hp and above Pump Drive Belts 1 4 6 4 mm deflection with 12 lbs 5 4 kg of force FIGURE 1 BELT TENSION FIGURE 2 BELT TENSION GAUGES S...

Page 82: ...BOLT ON MOUNT REPLACEMENT PLATE DANGER Do not operate the machine without the chip breaker assembly or the replacement plate bolted to the bottom mount plate and the bottom mount plate bolted to the...

Page 83: ...does not rock or slop on the shaft 5 Install the self locking nut with Loctite 263 on the threads 6 Tighten to the correct torque 340 ft lbs 461 Nm for DT motor 250 300 ft lbs 339 407 Nm for RE TG mo...

Page 84: ...ring on the shaft about 1 8 3 2 mm from its intended position towards the base so when the bearing is tightened up on the shaft the bolt holes will line up 4 Hand tighten the locknut to take out the l...

Page 85: ...imately 1 8 3 2 mm from center of the base to the left side of the machine 7 Hand tighten the locknut to take out the looseness then use a hook type spanner wrench to bring the locknut to a snug fit 8...

Page 86: ...take a large flat blade screwdriver to wedge between the bearing s face and lockwasher on the left side of the machine Use the screwdriver to draw the adapter through the bearing until there is a snug...

Page 87: ...Removal Procedure 1 Make sure there are no torque or thrust loads on the coupler feedwheel shaft or feedwheel motor 2 Loosen the locking screws in several stages by using 1 2 turns following a clockwi...

Page 88: ...ure 1 Clean the feedwheel shaft of all debris use a degreaser 2 Install both feedwheel bearings on the feedwheel shaft with the Grip Tight bearing on the hydraulic motor side and the set screw bearing...

Page 89: ...isc drum by hand Always use a pry bar or wood bar This will prevent the person turning the disc drum from being injured should the disc drum break loose 8 Reinstall the discharge chute mount securely...

Page 90: ...e infeed tray Using a belt tension gauge the bump bar should activate with approximately 25 30 lbs 11 14 kg If these measurements are not within specifications the bump bar needs to be checked for wor...

Page 91: ...WITH COVERS REMOVED Make sure the bump bar operates smoothly and without binding Make sure the bump bar is free from all debris and nothing is jammed around or in behind the bump bar Lubricate the pi...

Page 92: ...roximately 6 152 mm of travel before you start spring tension Use this position when chipping the maximum diameter material allowed by the chipper With the pin in position 2 the Easy Climb System will...

Page 93: ...orse 4 If you are unable to sand and mask the area there are containers of primer and paint available A small brush can be used to touch up the area 5 Also primer and most colors of paint are availabl...

Page 94: ...much or too little for the load Vehicle Hitch Height if trailer is not level with ground axle camber is misaligned Maintenance wheel bearing lubrication and adjustment Follow axle MFG instructions Bra...

Page 95: ...operated a new machine for approximately an hour to shut down the machine and recheck all hydraulic fittings Relieve all pressure and retighten as needed DONOTGONEARHYDRAULICLEAKS Highpressureoileasi...

Page 96: ...2 cSt Maximum No Load Viscosity at start up 2000 cSt Hydraulic fluids vary in their resistance to oxidation at elevated temperatures their ability to protect against metal to metal contact under incre...

Page 97: ...nd after any replacement of hydraulic components fittings and hoses must be re checked for leaks and clearances CAUTION Equipment Model 18XP 1590 18XP 1590 Track Pump GPM LPM 10 2 38 6 Feed 10 2 38 6...

Page 98: ...ed only when checking pressure Follow above instructions or this will cause unwarranted damage to the hydraulic components Never close the ball valves on the hydraulic tank suction ports if equipped w...

Page 99: ...nt and components such as fluid engagement clutch s PTO s have their own lubrication requirements Consult their manufactures manual for that information DANGER Before attempting any type of maintenanc...

Page 100: ...he feedwheel control valve end and plug the end of the hose 3 Leave all other hydraulic hoses connected 4 Install pressure gauge in port on the control valve from which the autofeed block or hose was...

Page 101: ...d place the rubber cap back on the test nipple 9 Check for hydraulic leaks 10 Relief valve pressure should be checked and or readjusted every month for best performance MAINTAIN FEEDWHEEL HYDRAULIC PR...

Page 102: ...ENTS 1 2 3 4 5 Control Valve 1 VALVE SEAT The springs pushes the relief valve ball against it until pressure builds 2 POPPIT VALVE This ball opens and closes to relieve excess pressure on hydraulic sy...

Page 103: ...AULICS 8 Readjust relief pressure setting if needed if not needed shut off engine and remove plug and pressure gauge Reassemble control valve to optional motor or cylinder 9 Check for hydraulic leaks...

Page 104: ...ve stuck open 2 Worn hydraulic motor 3 Pump is worn 4 Feedwheel relief pressure not correct 5 Pinched or damaged hydraulic hose 6 Feedwheel valve control valve worn leaking internally 7 Autofeed dump...

Page 105: ...OCEDURE Checking relief valve setting 1 Refer to the hydraulic pressure adjustment procedure section of the manual to find the correct procedure for checking relief valve setting pages 84 87 Adjusting...

Page 106: ...NRESTRICTED FLOW TO PASS THROUGH IT 8 Start the engine to engage the pump the clutch may have to be engaged if the pump is belt driven 9 Have a second person lift the hydraulic hose far enough out of...

Page 107: ...gh the meter and pressure gauge reading to make sure a high pressure does not exist 8 Increase the engine speed slowly to full rpm and at the same time observe the pressure and flow rate The pressure...

Page 108: ...hines will be equipped with a flow divider between the hydraulic motor and the control valve If the hydraulic motor has a case drain unhook the case drain hose that goes to the relief valve at the val...

Page 109: ...The detent will hold the hand lever in the three positions GENERAL PROCEDURE Hand Lever Seal Retainer Back Up Ring O Ring Detent Assembly Relief Valve Kit Spring Cover Seal Retainer Back Up Ring O ri...

Page 110: ...NCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURER WITH NO OPTIONS HYDRAULICS A A B B F1 P1 V2 V3 M1 M2 HYDRAULIC TANK A B P T A B RELIEF MANIFOLD FEED VALVE FORWARD REVERSE VALVE FLOW DIV...

Page 111: ...YDRAULICS P1 V2 V1 V3 V4 V5 M1 M2 A B P T A B A B P T A B HYDRAULIC TANK P A B V13 SET AT PSI M4 RELIEF MANIFOLD FEED VALVE FORWARD REVERSE VALVE FLOW DIVIDER FEED WHEELS WINCH CONTROL VALVE WINCH WIN...

Page 112: ...G Right Turn Yellow Y Left Turn Brown BR Running Lights Black BL Power to Breakaway Switch WIRING FOR STANDARD 6 PRONG PLUG AND 6 WIRE MAIN CABLE JUNCTION BOX WIRES SPLICED TOGETHER WHITE WIRES GROUND...

Page 113: ...ou should have the serial number S N and model of the machine to ensure that you receive the correct replacement part See page 6 for typical serial number work order number locations NOTICE Bandit Ind...

Page 114: ...3 3 4 11 13 14 8 10 9 10 18 19 21 22 23 24 31 30 29 28 62 63 20 21 61 60 59 32 17 34 33 35 42 57 48 48 36 34 53 54 48 58 INFEEDHOPPERCOMPONENTS Parts may not be exactly as shown NOTICE 71 70 72 73 MO...

Page 115: ...ring Mount for Spring Assist 2 x 3 Rim b 980 0129 66 Spring Mount for Spring Assist 1 x 2 Rim 8 a 980 3011 43 Spring Tube for Spring Assist b 900 4905 45 Cotter Pin for Spring Tube Not Shown 9 a 955 3...

Page 116: ...65 64 69 68 69 69 2 1 2 3 3 4 11 13 14 8 10 9 10 18 19 21 22 23 24 31 30 29 28 62 63 20 21 61 60 59 32 17 34 33 35 42 57 48 48 36 34 53 54 48 58 Parts may not be exactly as shown NOTICE 71 70 72 73 M...

Page 117: ...3973 17 Bottom Feedwheel Hydraulic Motor Start 12 05 b 900 3973 16 Bottom Feedwheel Hydraulic Motor Pre 12 05 44 a 900 1922 17 Feedwheel Bearing Set Screw Style WO 55677 b 900 1909 79 Feedwheel Bearin...

Page 118: ...65 64 69 68 69 69 2 1 2 3 3 4 11 13 14 8 10 9 10 18 19 21 22 23 24 31 30 29 28 62 63 20 21 61 60 59 32 17 34 33 35 42 57 48 48 36 34 53 54 48 58 Parts may not be exactly as shown NOTICE 71 70 72 73 M...

Page 119: ...01 52 Top Feedwheel Tooth e 981 300088 Top Feedwheel Tooth Super Sized f 955 0500 46 Top Feedwheel Shaft Coupler Assembly g 981 0501 94 Top Feedwheel Shaft Coupler Assembly Super Sized 58 a 911 1004 1...

Page 120: ...65 64 69 68 69 69 2 1 2 3 3 4 11 13 14 8 10 9 10 18 19 21 22 23 24 31 30 29 28 62 63 20 21 61 60 59 32 17 34 33 35 42 57 48 48 36 34 53 54 48 58 Parts may not be exactly as shown NOTICE 71 70 72 73 M...

Page 121: ...Infeed Hopper Hydraulic Cover 72 911 1002 49 Infeed Hopper Hydraulic Cover Left Side with Winch Option 73 911 1002 48 Infeed Hopper Hydraulic Cover Center with Winch Option 74 911 1002 50 Infeed Hopp...

Page 122: ...MODEL 18XP 1590 42 43 44 45 45 43 41 CHIPPER COMPONENTS OLD STYLE PRE 2 04 HIGH HP OPTION 34 35 33 6 6 4 15 16 2 7 30 32 12 13 14 13 1 9 23 18 20 19 17 17 19 24 36 37 3 8 11 27 28 29 15 Parts may not...

Page 123: ...Chipper Drum Head Assembly Includes 11 13 14 15 13 900 1906 26 Drum Head Bushing 14 a 937 1004 17 Drum Head Shaft b 911 1002 19 Drum Head Shaft 142 Hp or Less Pre 12 16 15 937 1004 19 Key for Drum Hea...

Page 124: ...MODEL 18XP 1590 42 43 44 45 45 43 41 CHIPPER COMPONENTS OLD STYLE PRE 2 04 HIGH HP OPTION 34 35 33 6 6 4 15 16 2 7 30 32 12 13 14 13 1 9 23 18 20 19 17 17 19 24 36 37 3 8 11 27 28 29 15 Parts may not...

Page 125: ...eave Bushing 36 911 2001 79 Beltshield Assembly Includes 31 37 37 911 2001 80 Beltshield Bottom 38 Chipper Sheave 39 Chipper Sheave Bushing 40 a 900 9910 28 Manual Holder 8 x 11 x 2 b 900 9902 07 Manu...

Page 126: ...ay not be exactly as shown NOTICE Part Numbers For Knives Hardware Knife Bolt Torque 180 ft lbs 245 Nm KNIFE BOLTS MUST BE INSTALLED THROUGH KNIFE AS SHOWN NOTICE THIS SIDE TO DRUM 1 2 3 1 900 9902 27...

Page 127: ...vil Eye Bolt 1 2 13NC x 4 1 2 Current b 900 4902 73 Anvil Eye Bolt 1 2 13NC x 5 1 2 Prior 4 900 4909 18 1 2 Mill Carb Washer 5 900 4906 86 1 2 Lock Washer 6 900 4903 17 1 2 13NC x 2 1 2 Hex Head Bolt...

Page 128: ...HARGE COMPONENTS Parts may not be exactly as shown NOTICE HEIGHT ADJUSTABLE HAND CRANK HYDRAULIC SWIVEL DISCHARGE HYDRAULIC SWIVEL MOTOR MOUNT PRE 6 16 10 12 14 15 16 18 13 13 4 3 9 2 1 5 6 7 8 11 17...

Page 129: ...er Cap Not Shown 8 a 980 0510 23 Adjusting Spring Lock Plate Assembly for Standard Flipper b 980 0510 24 Adjusting Spring Lock Plate Assembly for Enclosed Flipper 9 911 300129 Clean Out Door 10 900 99...

Page 130: ...ean Out Door Start 5 12 b 980 300616 Clean Out Door Pre 5 12 3 a 900 4910 73 5 16 18NC Hex Nut b 900 4906 47 5 16 Lock Washer c 900 4906 48 5 16 Flat Washer 4 937 1005 63 Hood Flange 5 980 3013 58 Bot...

Page 131: ...ontrol Valve Mount Plate 2 a 900 4911 04 Discharge Transport Bolt 5 8 11NC x 1 1 2 b 900 4903 25 Discharge Transport Nut 5 8 11NC 3 900 3925 18 Check Valve 4 960 0006 42 Straight Section Cylinder Lug...

Page 132: ...HECK KIT 1 900 3920 73 5000 PSI Gauge 2 900 3902 24 Quick Coupler 3 900 3902 23 Test Nipple 4 900 3911 47 Rubber Cap For Test Nipple 5 900 3924 86 Fitting 6 900 3926 11 Ball Valve 7 900 3922 14 Fittin...

Page 133: ...B 12 7 4 3 1 1 See Pages 130 131 Hydraulic Tank Not Shown 2 900 3901 41 Hydraulic Tank Strainer Not Shown 3 a 900 3900 09 Filter Head Not Shown b 900 3900 10 Filter Not Shown 4 Hydraulic Pump Not Show...

Page 134: ...C SCHEMATIC WITH OPTIONS Parts may not be exactly as shown NOTICE From Yoke Lift Valve To Relief Block Examples of straight fittings PIPE FITTING JIC SAE O RING 5 7 10 11 8 9 3 4 2 1 14 15 16 17 18 6...

Page 135: ...Welded Lift Cylinder Not Shown 8 900 3927 73 Yoke Lift Control Valve For Dual Control Yoke Lift 9 900 3920 05A Feedwheel Control Valve Without Relief SAE O ring 10 See Page 121 Reversing Autofeed Plus...

Page 136: ...ose From Pump DUMP VALVE RELIEF BLOCK MAIN RELIEF BLOCK LOCATION PART NUMBER DESCRIPTION Hydraulic Hose To Tank Hydraulic Hose From Pump T P 2 1 1 2 3 4 T P 5 1 N A Main Relief Block Only 2 N A Main R...

Page 137: ...3920 19 Solenoid Only Danfoss 4 900 3919 47 Dual Solenoid Assembly Includes s 1 3 4 6 5 900 3931 30 Autofeed Plus Subplate 6 900 3915 44 Seal Kit For Danfoss Valve Not Shown 7 a 900 3925 89 10 Cord a...

Page 138: ...Bandit 122 Copyright 12 17 MODEL 18XP 1590 HYDRAULIC COMPONENTS Parts may not be exactly as shown NOTICE HOSE CLAMP HOSE GUARD FLOW DIVIDER 1 2 3 4 1 2 1...

Page 139: ...p Assembly For Steel Lines Includes s 1 4 e 900 3915 61 1 2 Double Clamp Assembly Includes s 1 4 f 900 3913 32 1 2 Double Clamp Assembly For Steel Lines Includes s 1 4 g 900 3914 03 3 4 Single Clamp A...

Page 140: ...7 MODEL 18XP 1590 TYPICAL FEEDWHEEL CONTROL VALVES TYPICAL SPRING LOADED CONTROL VALVE HYDRAULIC COMPONENTS Parts may not be exactly as shown NOTICE 8 4 12 6 6 7 2 1 12 3 12 6 6 7 10 9 11 1 2 3 4 6 7...

Page 141: ...PICAL FEEDWHEEL CONTROL VALVE COMPONENTS LOCATION PART NUMBER DESCRIPTION 1 900 3905 95H Handle Only Short 2 900 3905 95 Valve Bracket Only With Screws 3 904 0003 30 Master Link Only Control Valve 4 9...

Page 142: ...t 12 17 MODEL 18XP 1590 32 FRAME ACCESSORYCOMPONENTS Parts may not be exactly as shown NOTICE OPTIONAL SLIDING TONGUE 6 3 5 8 7 11 11 9 10 13 13 12 14 15 14 16 13 13 17 11 18 19 20 20 11 22 22 21 21 2...

Page 143: ...01 46 Steel Battery Box for 1400 CCA Battery 9 900 7900 08 Plastic Battery Liner Box for 1000 CCA Battery 10 a 900 6915 42 1000 CCA Battery b 900 6907 88 1400 CCA Battery 11 900 2927 86 LED Amber Mark...

Page 144: ...t 12 17 MODEL 18XP 1590 32 FRAME ACCESSORYCOMPONENTS Parts may not be exactly as shown NOTICE OPTIONAL SLIDING TONGUE 6 3 5 8 7 11 11 9 10 13 13 12 14 15 14 16 13 13 17 11 18 19 20 20 11 22 22 21 21 2...

Page 145: ...06 g 900 5908 80 215 75R 17 5 Tire and Aluminum 8 Bolt Rim h 900 5903 54 215 75R 17 5 Tire Only i 900 5905 03 235 85R 16 Tire and White Spoke 8 Bolt Rim Pre 8 06 j 900 5905 01 235 85R 16 Tire Only k...

Page 146: ...18XP 1590 Parts may not be exactly as shown NOTICE FUEL HYDRAULIC TANK COMPONENTS 3 4 2 7 8 9 6 11 13 12 13 12 13 14 12 15 2 2 16 17 3 3 18 2 4 3 1 5 19 5 20 13 12 10 3 4 2 7 8 9 6 11 13 12 3 2 13 14...

Page 147: ...F To 3 8 Hose Barb d 900 3931 53 3 8 NPTF To 5 16 Hose Barb 9 a 900 3909 00 ReturnDropPipeAss yWithoutHoseBarb 3 8 NPTFMalex1 4 NPTFFemale b 900 3925 48 1 4 NPTF To 3 8 Hose Barb c 900 3909 01 1 4 NPT...

Page 148: ...Bandit 132 Copyright 12 17 MODEL 18XP 1590 OPTIONALCOMPONENTS Parts may not be exactly as shown NOTICE DINAMIC WINCH 2 1 3 5 6 8 11 10 7 9 4 13 14 14 12 13 13 13 19 18 17 15 16 7 8 11 11 16 16 16...

Page 149: ...Grease Zerk 9 980 2004 47 Winch Switch Frame 10 980 2004 48 Rope Docking Bar 11 900 4919 82 Spring 12 980 0505 82 Winch Roller Assembly Includes s 13 14 13 a 900 4902 27 Winch Roller Bolt b 900 4907...

Page 150: ...it 134 Copyright 12 17 MODEL 18XP 1590 Parts may not be exactly as shown NOTICE OPTIONAL COMPONENTS RKI WINCH 9 10 12 15 11 17 18 8 7 18 19 5 6 5 13 16 3 4 21 25 26 26 24 25 25 25 29 22 14 27 28 2 1 2...

Page 151: ...61 21 Winch Pin For Brake Assembly b 900 3958 59 Winch Snap Ring For Winch Pin 14 910 1000 07 Steel Winch A Frame Arm Includes 5 15 900 3905 14 Winch Release Lever Pin Assembly 16 900 4913 00 Pivot Pi...

Page 152: ...rdered by physical description NOTICE OPTIONAL COMPONENTS LOCATION PART NUMBER DESCRIPTION HYDRAULIC ACTIVATED LAST CHANCE 4 4 3 3 2 1 5 2 1 980 300185 Hydraulic Last Chance Control Bar 2 a 900 7900 9...

Page 153: ...Filter 4 See Page 120 Relief Block 5 a 900 3976 84 Yoke Lift Cylinder Welded b 904 0007 14 Pin For Welded Cylinder Not Shown c 904 0006 90 Seal Kit Welded Lift Cylinder Not Shown 6 900 3927 73 Yoke L...

Page 154: ...934 24 Tongue Jack Cylinder Welded b 904 0007 14 Pin For Welded Cylinder Not Shown 3 a 900 3920 01 Tongue Jack Valve SAE O rings b 900 3901 42 Tongue Jack Valve Pipe Fittings 4 900 3949 09 Check Valve...

Page 155: ...ay Radiator Screen Ass y specify latch type 2 980 0122 86 Spring Lock Tab Foldaway Radiator Screen 3 Mount Tray For Foldaway Radiator Screen 4 900 7900 57 Weather Strip 5 a 900 4901 83 Spring Lock Plu...

Page 156: ...Bandit 140 Copyright 12 17 MODEL 18XP 1590 Parts may not be exactly as shown NOTICE HYDRAULIC BUMP BAR OPTIONAL COMPONENTS 3 3 4 5 2 7 3 3 6 1 11 8 9 10 9 11 10...

Page 157: ...mp Bar Assembly 64 8 a 980 2003 37 Bump Bar Infeed Tray Assembly 35 b 626 2001 26 Bump Bar Infeed Tray Assembly 42 c 905 2000 56 Bump Bar Infeed Tray Assembly 45 d 917 2000 20 Bump Bar Infeed Tray Ass...

Page 158: ...stic Slide 2 900 3902 27 Pivoting Tongue Cylinder 3 a 900 3920 01 Pivoting Tongue Valve SAE O Rings b 900 3901 42 Pivoting Tongue Valve Pipe Fittings 4 911 0500 40 Pivoting Tongue Assembly Includes 7...

Page 159: ...Bandit 143 Copyright 12 17 MODEL 18XP 1590 SERVICE RECORD SERVICERECORD DATE DESCRIPTION AMOUNT...

Page 160: ...Bandit 144 Copyright 12 17 MODEL 18XP 1590 SERVICE RECORD SERVICERECORD DATE DESCRIPTION AMOUNT...

Page 161: ...BANDIT CONTROLS 1 245774458290 21Dec2016 HAND FED BANDIT CONTROLS FUEL SAVER RADIO WINCH w FEED ASSIST DUMP VALVE BUMP BAR...

Page 162: ...switch to prevent grinding the starter while the engine is running If the engine does not start immediately it may be necessary to cycle the key back to the OFF position wait 15 20sec allow engine EC...

Page 163: ...the Display C1 will default to Radio mode If C1 loses comm with the Display AND the radio receiver it will default to Tether Mode If C1 loses comm with display and receiver and tether it will remain...

Page 164: ...ys defaults to AutoFeed ON when the key is first turned on A popup alert indicating the controls are in Bypass will blink on every screen because certain control features are disabled while in Bypass...

Page 165: ...of 15 until keyswitch is cycled and that memory is cleared This is to provide a limited history of errors in case an operator is unable to watch this screen continuously and likely miss a status value...

Page 166: ...gnosed for open broken connection while the output is de engergized The Outputs in Controller1 C1 are organized into 2 groups each group has a supply fuse The status of each fuse is shown at the top o...

Page 167: ...load conditions simply press Throttle Up and then press Feed Fwd to resume feeding If the Winch Stow Switch indicates that the winch is out Feed Fwd will stop automatically and the Radio Winch functio...

Page 168: ...idles down due to light load conditions simply press Throttle Up and then press Feed Fwd to resume feeding If the Winch Stow Switch indicates that the winch is out Feed Fwd will stop automatically and...

Page 169: ...s The first number behind the Fan Rev Interval time setting is the engine fan state 0 neutral 1 pulling forward 14 reversing purge The second number behind the time setting is an error count of how ma...

Page 170: ...PM to recover above AutoFeed Hi 2000rpm and then Feed Fwd will resume Note if AutoFeed Hi setting value is mistakenly set higher than the engine can run the Feed system will not Feed Fwd because it is...

Page 171: ...normal operation the load on the engine might range from 50 90 while chipping When no material is being fed into the chipper it will just run at high rpm but maybe only 35 load With actual load being...

Page 172: ...must see a 12V signal from the Winch Stow Switch a 0V signal from Feed Assist Push Button Switch When the operator is finished with winch operations the winch rope must be stowed properly to tighten...

Page 173: ...signal from Feed Assist Joystick Feed Fwd When the operator is finished with winch operations the winch rope must be stowed properly to tighten down on the Stow Bar The Stow Switch will now indicate t...

Page 174: ...p menu Popup menu disappears after 5sec Popup Menu Options 1 Press this button for Display Menu 2 Press for DPF Options If equipped with relevant T4 engine 3 Press to view System Faults 4 Press to cha...

Page 175: ...58290 21Dec2016 Display Menu 1 Select down to the parameter you wish to adjust 3 4 Increase or decrease the value of the selected parameter or select through various options 5 Go back Engine ECU addre...

Page 176: ...onment Exhaust gas temperature is high Auto Regen is in process of burning out accumulated soot Soot level in the DPF indicates need for Regen if in Auto the engine typically conducts the regen on its...

Page 177: ...Go back If the engine or other system controller sends a diagnostic message as shown at right it will appear as a popup error with applicable details The popup message can be hidden press button 5 wh...

Page 178: ...ANDIT CONTROLS 18 245774458290 21Dec2016 Faults and Diagnostic Messages The Amber LED corresponds to a Diagnostic Warning Condition The Red LED corresponds to a Diagnostic Stop Condition ie stop engin...

Page 179: ...21Dec2016 Service Reminders 1 Select down to the parameter you wish to adjust 3 4 Increase or decrease the value of the selected parameter or select through various options 5 Go back 1 2 3 4 5 Press...

Page 180: ...2016 Other Engine Parameters The engine may send information on other parameters it is monitoring These can be read on 1 of 4 engine pages Cycle through the engine pages to return to the Main Page Pre...

Page 181: ...ting a laptop to the engine with certain engine service tools ex CAT ET etc it may be necessary to disconnect the main Controller by unplugging the 3amp VBBs fuse in station 3 The engine can still Key...

Page 182: ...6 Bump Bar Option If the Chipper is equipped with a Bump Bar and Bump Bar Bypass valve a Bypass Button is connected to the valve which together allow Feed Fwd for 5 seconds even if the Bump Bar has di...

Page 183: ...els these faults will trigger the engine to idle down and request action from the operator engine may also derate or shutdown in severe cases SPN FMI 3251 0 cu DPF is full of soot Contact engine servi...

Page 184: ...t02 EStop BadCount04 TetherEStop counts only while in TetherMode The buttons on the infeed are tied into Throttle Up when FuelSave is turned on Winch In Out Sw R to Gnd Open 60 000 In 0 0 Out 1000 Ato...

Page 185: ...BANDIT CONTROLS 25 245774458290 21Dec2016 Document notes 21Dec2016 First Draft...

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Bandit INTIMIDATOR 18XP/1590, Operating & Parts Manual

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