Bandit INTIMIDATOR 12XP/990 Operating & Parts Manual Download Page 106

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Bandit

MODEL 12XP/990

RIGHT TURN-GREEN WIRE

LEFT TURN-YELLOW WIRE

GROUND-WHITE WIRE

RUNNING LIGHTS-BROWN WIRE

BREAKAWAY

SWITCH

POWER TO BREAKAWAY -

BLACK WIRE

ELECTRIC BRAKES-RED WIRE

TYPICAL ELECTRICAL WIRING DIAGRAMS

6 Wire Main Cable Color Code

Red R (Brakes & Breakaway Switch)

White W (Ground)

Green G (Right Turn)

Yellow Y (Left Turn)

Brown BR (Running Lights)

Black BL (Power to Breakaway Switch)

WIRING FOR STANDARD 6 PRONG PLUG

AND 6 WIRE MAIN CABLE

JUNCTION BOX

WIRES SPLICED

TOGETHER WHITE

WIRES GROUNDED

JUNCTION BOX

Running Lights

(BR)

Right Turn

(G)

Left Turn

(Y)

Ground

(W)

Brakes

(R)

LICENSE PLATE

LIGHT

RED

MARKER

LIGHT

RED

MARKER

LIGHT

6 WIRE MAIN CABLE

AMBER

MARKER

LIGHT

TAIL LIGHT

AMBER

MARKER

LIGHT

TAIL LIGHT

3 LIGHT

MARKER BAR

(IF APPLICABLE)

ELECTRIC

BRAKES

ELECTRIC

BRAKES

ELECTRICAL

Summary of Contents for INTIMIDATOR 12XP/990

Page 1: ...te _______________________ Copyright 5 18 ATTENTION Depending on what replacement parts you are ordering we will need the following information CHIPPER COMPONENTS Serial Number Model Number of Chipper...

Page 2: ...ings ca gov diesel Respirar gases de escape de motores diesel le expone a qu micos conocidos por el estado de California como causales de c ncer y defectos cong nitos u otros da os reproductivos Para...

Page 3: ...Bandit Industries Inc Safety Booklet D A N G E R ACCIDENTS INVOLVING BRUSH CHIPPERS CAN AND SHOULD BE PREVENTED Operator training and enforcement of safety policies are ESSENTIAL...

Page 4: ...ded These meetings are a benefit to new inexperienced employees and also remind experienced employees of the obvious dangers involved with tree work Even experienced employees may be injured if they m...

Page 5: ...he material Feeding from the side also positions the operator further from the feedwheels If you or your employees are not following these instructions a very serious accident could occur There is no...

Page 6: ...hese kits are available from your local Bandit dealer SAFETY FEATURE WOODEN PUSH AND PADDLE MOUNT Update Kit UK 1008 WOODEN PUSH PADDLE AND MOUNT 980 0507 42 19 Wide Paddle 981 1005 30 22 Wide Paddle...

Page 7: ...padlocked SAFETY FEATURE SPRING LOCK FOR HOOD PIN Update Kit UK 1009 SPRING LOCK FOR HOOD PIN Since September 1998 mechanical feed hand fed Bandit Chippers have been built with a plug in device on the...

Page 8: ...ctric parts The system typically consists of two simple cables hanging inside the infeed hopper and in front of the feedwheels approximately halfway between the entrance of the infeed hopper and the f...

Page 9: ...e material and re feed it back into the infeed hopper If the wood material is too big or limby back it out trim it and re feed it in portions NEVER fight or wrestle with limbs or branches Forcing mate...

Page 10: ...make the chipper vibrate excessively causing machine fatigue damage and the engine to use more fuel Keep the knives sharp and the chipper will work smoother feed wood easier and make a safer operatio...

Page 11: ...r turn the chipper disc drum by hand Always use a pry bar or wood bar This will prevent the person turning the disc drum from being injured should the disc drum break loose 8 Reinstall the discharge c...

Page 12: ...ANSI and OSHA standards DANGER REFLECTIVE STRIPED TAPE ON FEED CONTROL HANDLE We began installing striped reflective tape on the feed control handle of our hand fed chippers This tape is reflective se...

Page 13: ...e of the chipper must be familiar understand and follow instructions on the decals Decals are available in a variety of languages via Bandit dealers or factory Correct Installation and Care of Decals...

Page 14: ...quent reminder as to the proper safe operation of any piece of equipment especially a chipper that is designed to quickly break down material much tougher than human flesh Please meet with your employ...

Page 15: ...ived instruction and fully understands that the operators must always be located within easy reach of all feed control and shut down devices 6 _____ The customer has received instruction and fully und...

Page 16: ...as ordered ________________________________________________ 5 Did all welds appear to be high quality ______________________________________________ 6 Was the overall machine to your liking _________...

Page 17: ...Y PROCEDURES 7 EQUIPMENT SPECIFICATIONS 16 DECALS 17 AUTOFEED OPTIONS 25 CONTROLS 29 TRANSPORTATION PROCEDURES 41 MAINTENANCE 43 HYDRAULICS 75 ELECTRICAL 90 REPLACEMENT PARTS 91 INFEED HOPPER COMPONEN...

Page 18: ...w a regularly scheduled preventative maintenance and repair program on the product using only factory approved replacement parts Any unapproved repairs or modifications may not only damage the machine...

Page 19: ......

Page 20: ...ER SERIAL NUMBER AND OR WORK ORDER NUMBER LOCATIONS 1 S N on side of frame 2 W O on top of tongue The engine information is located on the engine block The clutch information is located on the clutch...

Page 21: ...h defects and other reproductive harm NOTICE DANGER DANGER DANGER WARNING The words Danger Warning Caution and Notice are used on the safety decals and throughout this manual to make you aware of the...

Page 22: ...ameter wood When feeding larger diameter wood listen for the engine to possibly lug down If it starts lugging down stop the feedwheel s by pushing the hydraulic control bar to off and let the engine r...

Page 23: ...OT feed vines or vine like material DO NOT pile vines or vine like material in front of the infeed hopper which may cause you to trip or fall DO NOT allow vines or limbs to become entangled with you o...

Page 24: ...ely After engagement raise engine RPM to full throttle Engaging and disengaging the clutch at high engine RPM will quickly and excessively wear out clutch plates as well as bearings Refer to clutch ma...

Page 25: ...g on the ground The door can be opened to perform maintenance to the bottom feedwheel or to assist with unclogging should vine like material become wrapped around the bottom feedwheel During chipping...

Page 26: ...nsport position Check laws and regulations Know and obey all federal state and local laws and regulations that apply to your work situation and the transportation of a machine this size DANGER NOTICE...

Page 27: ...winch with the wood chipper detached from the towing vehicle The load may move the wood chipper or pull the tongue off the support blocking DANGER Climbers ropes and other lines present at the work s...

Page 28: ...sh or limbs are feeding into the chipper Never attach winch line to an installed choker if other limbs are feeding into the machine Brush can snag winch line or climbers ropes Knives can grab and pull...

Page 29: ...ide anywhere on this machine while it is running operating or in transit You will be injured Use EXTREME CAUTION when traveling over non level surface This machine can tip over or tip backwards on non...

Page 30: ...ICATIONS EQUIPMENT SPECIFICATIONS Model 12XP 990 Height 98 2 6 m Length 194 5 4 m Width 81 2 0 m Weight 6000 lbs 3630kg Fuel Tank Capacity 30 gal 113L Hydraulic Tank Capacity 12 gal 45L Model 12XPTRAC...

Page 31: ...er disc drum to come to a COMPLETE STOP takes at least several minutes 4 Install disc drum lock pin 5 Loader arm if equipped securely on ground and hydraulic pressure released 6 Unplug engine disable...

Page 32: ...locations may vary these are general locations DECALS DECAL LOCATIONS 1 2 19 6 8 35 2 13 20 24 25 41 62 63 60 61 34 39 5 9 36 3 13 2 19 16 28 29 30 31 37 55 7 38 53 54 56 22 27 4 41 38 62 52 65 2 12 2...

Page 33: ...k 16 SPD 70 Keep Hands Clear 17 ID 67 Bandit Industries Inc USA 18 INST 02 Yoke Lock Hole 19 INST 03 Yoke Lock Bar 20 INST 04 Arrow 21 INST 05 Yoke Lift Up Down 22 INST 07 Discharge Swivel Right Left...

Page 34: ...locations may vary these are general locations DECALS DECAL LOCATIONS 1 2 19 6 8 35 2 13 20 24 25 41 62 63 60 61 34 39 5 9 36 3 13 2 19 16 28 29 30 31 37 55 7 38 53 54 56 22 27 4 41 38 62 52 65 2 12 2...

Page 35: ...nts 61 SPW 01 Do Not Go Near Oil Leaks 62 SPW 02 Diesel Fuel Only 63 SPW 03 Gasoline Fuel Only 64 SPW 04 Frozen Battery Can Explode 65 SPW 08 Wear Personal Protection 66 SPW 10 Hydraulic Winch 67 SPW...

Page 36: ...clean surface so it is smooth and secure Peel off the remainder of the backer paper as you continue to stick the decal on the surface 6 Rub decal from the center outward to remove air bubbles and to s...

Page 37: ...Bandit 23 Copyright 5 18 MODEL 12XP 990 DECALS...

Page 38: ...Bandit 24 Copyright 5 18 MODEL 12XP 990 DECALS...

Page 39: ...tems will then automatically turn the feed on to resume forward travel Due to required components and equipment options a machine may have various types or brands of autofeed systems Each chipper is s...

Page 40: ...es coming from it or on the newer machines it will have a connector with a light screwed to it When the solenoid is activated indicated by the light in the connector the feedwheel s are reversed by th...

Page 41: ...would not let engine reach full RPM Check HI RPM setting on gauge to make sure it is not set too close to full RPM of engine HI setting should be 150 to 200 RPM below full engine RPM Sticky dump cartr...

Page 42: ...ridge manually by sticking a small allen wrench in the end of the solenoid Replace solenoid and or cartridge Type settings programmed wrong Reprogram or consult local dealer or Bandit Ind APPROXIMATE...

Page 43: ...n the area Anything not in use must be stored in a tool box or stowed away Stabilize the infeed hopper and tongue if unhooked from a tow vehicle Do not rely on a tongue jack to keep the machine stable...

Page 44: ...ure it stays in your possession 9 Allow the machine to cool down 10 Remove all debris wood chips sawdust leaves etc from the machine 11 If transporting the machine follow the transport procedures MACH...

Page 45: ...Bandit 29 Copyright 5 18 MODEL 12XP 990 CONTROLS MACHINE ORIENTATION REFERENCE RADIATOR SIDE DRIVE SIDE DISCHARGE END INFEED HOPPER END...

Page 46: ...el Trap Door 6 Infeed Hopper 7 Folding Infeed Tray 8 Feedwheel Control Bar 9 Hydraulic Control Valves 10 Yoke Lift Cylinder Optional 11 Swivel Discharge 12 Adjustable Height Discharge 13 Discharge Chu...

Page 47: ...und The discharge hydraulic flipper control handle is in the off position when it is in the center location Yoke Lift Control Optional The yoke lift control operates the top yoke lift cylinder To lowe...

Page 48: ...Y ADJUST PIVOT TENSION WITH THE TIGHTNESS OF INSIDE FRICTION NUTS SECURE ADJUSTMENT WITH OUTSIDE JAM NUTS ADJUSTING TENSION FOR CONTROL BAR PIVOT AND LAST CHANCE CABLE PULL USE THE 1 JAM NUT TO ADJUST...

Page 49: ...e a worker Be aware of the hazards of winch line breakage Ensure that everyone remains clear of the recoil area in the event of load or line breakage Pull loads in a manner that avoids angles which co...

Page 50: ...wood material that you want pulled to the chipper 5 Engage the winch by moving the handle to the side then up to the top position If the machine has the winch control panel position the switch in the...

Page 51: ...winch line to the material to be reeled in Attach the winch line securely to the wood material that you want pulled to the chipper 5 Make sure everyone is clear and then retract the clutch lock pin a...

Page 52: ...unning This is for safety purposes to ensure that the hood pin is not removed and the chipper hood is not opened while the engine is running The chipper hood engine disable plug is wired to shut down...

Page 53: ...to a complete stop turn off engine remove the ignition key make sure the ignition key is in your possession install the disc drum lock pin and disconnect the battery The vent cover can be bolted on o...

Page 54: ...Lubricate the Hydraulic Bump Bar pivot points with a dry lube weekly or as needed Also remove the reset pivot handle cover and the valve push bar cover on the bottom of the infeed tray and lubricate t...

Page 55: ...ngue 3 Pull the sliding tongue out approximately 20 until the next set of holes in the sliding tongue are aligned with the stationary tongue tube 4 Reinstall the two 5 8 bolts and hardware Two bolts m...

Page 56: ...and LOW Engine R P M is controlled by moving the lever from one position to the other 6 Push Button Or Electric Throttle System if equipped Some engines may have a push button or electric throttle adj...

Page 57: ...ansporting the machine Also check brakes if equipped to make sure they are operating correctly 14 Do not transport unless discharge is secured into a transport position 15 If machine is equipped with...

Page 58: ...he only equipment movement should be slowly straight on or straight off the trailer 10 With the engine and the machine at as low a speed as possible move the machine toward the ramp system Make sure t...

Page 59: ...Bandit 43 Copyright 5 18 MODEL 12XP 990 MAINTENANCE MACHINE ORIENTATION REFERENCE RADIATOR SIDE DRIVE SIDE DISCHARGE END INFEED HOPPER END...

Page 60: ...gine gauges 2 Check all safety equipment Check for proper operation Repair or replace as needed With everything shut down and stopped ensure last chance cables freely operate feed control valve 3 Chec...

Page 61: ...roblems and or engine failure Refer to the engine manufacturer s manual 8 Check chipper disc drum to turn Very carefully manually with a pry bar or wood bar turn the chipper disc drum a full revolutio...

Page 62: ...heck clutch Check for proper lubrication and engagement tension adjustment frequently adjust and lubricate per PTO clutch manufacturer s manual Bandit Industries Inc does not warranty clutch failures...

Page 63: ...ge chain drive and tighten as necessary Chain tension is 1 4 6 mm per foot 0 3 m of center distance between sprockets NOT to exceed a 1 2 13 mm of deflection Do not overtighten which may result in hyd...

Page 64: ...on chipper and hydraulic pump belt drives or replace 15 Check hydraulic pump and motor shafts for fit and tightness 16 Check and always maintain hydraulic level at 3 4 to 7 8 full 17 Check all hoses...

Page 65: ...nspect feedwheel motor connection 5 Check feedwheel teeth for sharpness 6 Check retighten all bearing and chipper sheave bolts 7 Check hydraulic function pressures Set to specified PSI bar 8 Check and...

Page 66: ...pper Drum Bearing Bolts Start S N 1020 5 8 11 NC 220 298 Chipper Drum Bearing Bolts S N 1007 1019 1 2 13 NC 110 149 Drum Bearing Housing Cap Bolts Start S N 1020 1 2 13 NC 65 75 88 102 Drum Bearing Ho...

Page 67: ...nt available A small brush can be used to touch up the area 4 Also primer and most colors of paint are available in aerosol spray cans to simply spray over the effected area after it is cleaned dry an...

Page 68: ...required to chip increases machine vibration and cause feeding problems The extra vibration will cause cracks to develop throughout the machine and void warranty 2 Belt Drives 1 Belts must be tighten...

Page 69: ...d system is not working properly Look at any dump cartridges or solenoids on the hydraulic system often tapping of the block or removing the cartridge and cleaning it will take care of problems 1 Poor...

Page 70: ...RE 1 Feedwheel Bearings X 1 shot of grease wipe off excess 2 Hood Hinge X 1 2 shots of grease wipe off excess 3 Feedwheel Slide Box X Clean and oil with 10W 30 4 Steel Friction Areas pivoting hinged s...

Page 71: ...vary depending on options or component manufacturer Lubrication point instructions are described on the machine in the Lubrication Coolant Section and Maintenance Section of this manual or component...

Page 72: ...with dull knives B Knife anvil worn or needs adjustment Rotate repair or replace see Figure 1 C Feedwheel s are not operating correctly SEE HYDRAULIC TROUBLE SHOOTING D The throat base opening is a h...

Page 73: ...NG Only Bandit knives and hardware are recommended for use in your Bandit chippers Only then can you be assured of a quality product that fits and performs the best to the standards of excellence that...

Page 74: ...lace the chipper knife Knives should be professionally sharpened maintaining angle and dimensional specifications Knives should be replaced in sets These sets are determined by the amount of resharpen...

Page 75: ...sc drum by hand Always use a pry bar or wood bar This will prevent the person turning the disc drum from being injured should the disc drum break loose 8 Reinstall the discharge chute mount securely a...

Page 76: ...area Anvil Bolts Torque To Specs Anvil Knife Drum Head Anvil Adjuster Bolts Anvil Puller Block Anvil To Knife Gauge Anvil Clamp Plate ANVIL ADJUSTMENT Anvil Bolts Torque To Specs Anvil Adjuster Bolt...

Page 77: ...as been checked climb back out of the infeed hopper remove the drum lock pin and very carefully rotate the chipper drum so the other knives can be checked 4 Once all knives have been checked adjust th...

Page 78: ...rn off engine remove the ignition key make sure the ignition key is in your possession install the disc drum lock pin and disconnect the battery 1 This clearance should be checked every 50 hours of op...

Page 79: ...shear bar knife bolts 6 Clean the Loctite off the counter knife bolts and from the mounting holes 7 Install the new counter knife to the mount bar 8 Apply Loctite 243 blue to the counter knife bolts...

Page 80: ...perly 1 Remove beltshield 2 To adjust the belt tension loosen the four engine mounting bolts and the jam nuts on the engine adjuster on the radiator end of the engine 3 Adjust the belt tension with th...

Page 81: ...or misaligned belts and sheaves in the power train causes belt slippage thus power loss Keep the power train working for you not against you by checking for needed adjustment or replacement ENGINE AD...

Page 82: ...does not rock or slop on the shaft 5 Install the self locking nut with Loctite 263 on the threads 6 Tighten to the correct torque 340 ft lbs 461 Nm for DT motor 250 300 ft lbs 339 407 Nm for RE TG mot...

Page 83: ...ure 1 Clean the feedwheel shaft of all debris use a degreaser 2 Install both feedwheel bearings on the feedwheel shaft with the Grip Tight bearing on the hydraulic motor side and the set screw bearing...

Page 84: ...e bottom bearing housing to approximately 1 2 full and apply some grease to the bearing cap See Figures 3 through 5 10 Reinstall the bearing cap and tap with a rubber hammer until the top and bottom h...

Page 85: ...hop towel and place on a clean surface Inspect grease condition for extreme wear contamination or water emulsification High amount of contamination present With nitrile gloves on and with a clean rag...

Page 86: ...oximately 6 152 mm of travel before you start spring tension Use this position when chipping the maximum diameter material allowed by the chipper With the pin in position 2 the Easy Climb System will...

Page 87: ...and top wheel up 7 Install the yoke lock pin completely and securely to help keep the top feedwheel in the raised position 8 Crank the jack to lower the yoke and top wheel so the weight is on the yok...

Page 88: ...infeed tray Using a belt tension gauge the bump bar should activate with approximately 25 30 lbs 11 14 kg If these measurements are not within specifications the bump bar needs to be checked for worn...

Page 89: ...WITH COVERS REMOVED Make sure the bump bar operates smoothly and without binding Make sure the bump bar is free from all debris and nothing is jammed around or in behind the bump bar Lubricate the piv...

Page 90: ...bearing lubrication and adjustment Follow axle MFG instructions Brakes uneven or misadjusted brakes cause irregular brake activation MAINTENANCE TIRE WEAR DIAGNOSTIC CHART For additional parts break...

Page 91: ...r you have operated a new machine for approximately an hour to shut down the machine and recheck all hydraulic fittings Relieve all pressure and retighten as needed DONOTGONEARHYDRAULICLEAKS Highpress...

Page 92: ...under increasing temperature and their ability to separate water from the fluid Viscosity is temperature dependent Fluids with high viscosity index VI will thin out slower at higher temperature and th...

Page 93: ...lief pressure settings are with the engine at full RPM All settings are subject to change NOTICE NOTICE CAUTION HYDRAULICS HYDRAULICS Equipment Model 12XP 990 12XP 990 Track Pump GPM LPM 7 6 8 4 28 8...

Page 94: ...d only when checking pressure Follow above instructions or this will cause unwarranted damage to the hydraulic components Never close the ball valves on the hydraulic tank suction ports if equipped wh...

Page 95: ...ter you have operated a new machine for approximately an hour to shut down the machine and recheck all hydraulic fittings Relieve all pressure and retighten as needed DONOTGONEARHYDRAULICLEAKS Highpre...

Page 96: ...e feedwheel control valve end and plug the end of the hose 3 Leave all other hydraulic hoses connected 4 Install pressure gauge in port on the control valve from which the autofeed block or hose was d...

Page 97: ...place the rubber cap back on the test nipple 9 Check for hydraulic leaks 10 Relief valve pressure should be checked and or readjusted every month for best performance MAINTAIN FEEDWHEEL HYDRAULIC PRE...

Page 98: ...NTS 1 2 3 4 5 Control Valve 1 VALVE SEAT The springs pushes the relief valve ball against it until pressure builds 2 POPPIT VALVE This ball opens and closes to relieve excess pressure on hydraulic sys...

Page 99: ...8 Readjust relief pressure setting if needed if not needed shut off engine and remove plug and pressure gauge Reassemble control valve to optional motor or cylinder 9 Check for hydraulic leaks 10 Reli...

Page 100: ...lief valve stuck open Clean or replace Worn hydraulic motor Replace Pump is worn Replace Feedwheel relief pressure not correct Reset to specified PSI bar Pinched or damaged hydraulic hose Replace Feed...

Page 101: ...CEDURE Checking relief valve setting 1 Refer to the hydraulic pressure adjustment procedure section of the manual to find the correct procedure for checking relief valve setting pages 80 83 Adjusting...

Page 102: ...RESTRICTED FLOW TO PASS THROUGH IT 8 Start the engine to engage the pump the clutch may have to be engaged if the pump is belt driven 9 Have a second person lift the hydraulic hose far enough out of t...

Page 103: ...h the meter and pressure gauge reading to make sure a high pressure does not exist 8 Increase the engine speed slowly to full rpm and at the same time observe the pressure and flow rate The pressure s...

Page 104: ...ines will be equipped with a flow divider between the hydraulic motor and the control valve If the hydraulic motor has a case drain unhook the case drain hose that goes to the relief valve at the valv...

Page 105: ...The detent will hold the hand lever in the three positions GENERAL PROCEDURE Hand Lever Seal Retainer Back Up Ring O Ring Detent Assembly Relief Valve Kit Spring Cover Seal Retainer Back Up Ring O rin...

Page 106: ...Right Turn Yellow Y Left Turn Brown BR Running Lights Black BL Power to Breakaway Switch WIRING FOR STANDARD 6 PRONG PLUG AND 6 WIRE MAIN CABLE JUNCTION BOX WIRES SPLICED TOGETHER WHITE WIRES GROUNDE...

Page 107: ...serial number S N and model of the machine to ensure that you receive the correct replacement part See page 6 for typical serial number work order number locations NOTICE Bandit Industries Inc reserv...

Page 108: ...8 69 60 56 55 54 52 8 50 39 21 49 22 27 37 61 59 53 38 40 41 37 38 47 46 39 36 42 48 44 44 53 54 55 56 35 33 43 45 36 24 23 9 9 42 43 10 11 12 10 11 12 14 26 19 17 20 17 18 20 17 19 18 17 1 28 63 25 1...

Page 109: ...feed Tray Slam Latch Kit 10 900 4900 44 Pivot Pin Jam Nut 11 980 0133 09 Pivot Tube 12 a 980 300576 Pivot Pin Left Side b 980 300575 Pivot Pin Right Side 13 900 2909 93 LED 3 Light Bar 14 980 300118 M...

Page 110: ...8 69 60 56 55 54 52 8 50 39 21 49 22 27 37 61 59 53 38 40 41 37 38 47 46 39 36 42 48 44 44 53 54 55 56 35 33 43 45 36 24 23 9 9 42 43 10 11 12 10 11 12 14 26 19 17 20 17 18 20 17 19 18 17 1 28 63 25 1...

Page 111: ...tional Yoke Lift Assembly c 980 0132 68 Decal Plate Only 51 980 200223 Yoke Lock Pin 52 a 900 3925 04 Yoke Lift Cylinder Welded b 904 0007 14 Pin for Welded Cylinder c 900 4913 23 Rubber Washer Top Of...

Page 112: ...8 69 60 56 55 54 52 8 50 39 21 49 22 27 37 61 59 53 38 40 41 37 38 47 46 39 36 42 48 44 44 53 54 55 56 35 33 43 45 36 24 23 9 9 42 43 10 11 12 10 11 12 14 26 19 17 20 17 18 20 17 19 18 17 1 28 63 25 1...

Page 113: ...ift Control Bar 45 Wide Infeed Hopper c 905 2000 82 Dual Yoke Lift Control Bar 54 Wide Infeed Hopper 65 900 3930 96 Short Valve Handle Lift Cylinder Control Linkage 66 980 100158 Control Arm Dual Yoke...

Page 114: ...t 98 Copyright 5 18 MODEL 12XP 990 Parts may not be exactly as shown NOTICE CHIPPER COMPONENTS 1 2 3 9 2 7 10 11 9 6 4 3 5 15 19 20 18 24 25 7 34 12 8 6 4 5 10 27 32 33 21 13 14 17 16 22 23 26 28 31 2...

Page 115: ...or Assembly Start 2 12 b 905 2000 08 Base Top With Door Assembly Includes 17 18 S N 1008 2 12 c 905 2000 03 Base Top With Door Assembly Includes 17 18 S N 1007 Only d 905 3000 50 Pin For Hood Door Hin...

Page 116: ...t 100 Copyright 5 18 MODEL 12XP 990 Parts may not be exactly as shown NOTICE CHIPPER COMPONENTS 1 2 3 9 2 7 10 11 9 6 4 3 5 15 19 20 18 24 25 7 34 12 8 6 4 5 10 27 32 33 21 13 14 17 16 22 23 26 28 31...

Page 117: ...x 2 27 a 980 300413 Adjustable Beltshield Cover Auto Clutch b 980 300295 Adjustable Beltshield Cover Twin Disc Clutch SP211 NACD Clutch 28 a 905 3000 36 Beltshield Back b 905 3002 35 Beltshield Back...

Page 118: ...KNIFE AS SHOWN NOTICE Knife Bolt Torque 180 ft lbs 245 Nm LOCATION PART NUMBER DESCRIPTION KNIFE SAVER KIT 1 2 3 THIS SIDE TO DRUM 1 912 3001 47 5 8 x 5 1 2 x 9 Chipper Knife 2 900 4901 32 5 8 Mill C...

Page 119: ...Pre 3 10 2 905 3000 67 Anvil Clamp Plate 3 900 4909 18 1 2 Mill Carb Washer 4 900 4906 86 1 2 Lock Washer 5 900 4900 74 1 2 13NC x 2 Hex Head Bolt 6 900 4909 28 1 2 13NC x 2 3 4 Hex Head Bolt 7 900 49...

Page 120: ...g End Cap Road Side Bearing Only Not Shown 6 a 1 2 13NC x 3 1 2 Bearing Housing Cap Bolt Not Shown Start S N 1020 b 1 2 13NC x 7 Bearing Housing Cap Bolt Not Shown Start S N 1020 c 7 16 14NC x 3 1 4 B...

Page 121: ...Lock Plate Assembly For Standard Flipper b 980 0510 24 Adjusting Spring Lock Plate Assembly For Enclosed Flipper 6 a 911 300129 Clean Out Door Start 5 12 b 980 300616 Clean Out Door Pre 5 12 7 a 900 4...

Page 122: ...may not be exactly as shown NOTICE HEIGHT ADJUSTABLE HAND CRANK HYDRAULIC SWIVEL DISCHARGE HYDRAULIC SWIVEL MOTOR MOUNT PRE 6 16 HYDRAULIC SWIVEL MOTOR MOUNT 1 3 5 7 4 6 2 18 10 19 9 8 26 27 12 14 15...

Page 123: ...r Cap Not Shown 8 a 980 0510 23 Adjusting Spring Lock Plate Assembly for Standard Flipper b 980 0510 24 Adjusting Spring Lock Plate Assembly for Enclosed Flipper 9 911 300129 Clean Out Door 10 900 990...

Page 124: ...PSI Gauge 2 900 3902 24 Quick Coupler 3 900 3902 23 Test Nipple 4 900 3911 47 Rubber Cap For Test Nipple 5 900 3924 86 Fitting 6 900 3926 11 Ball Valve 7 900 3922 14 Fitting 8 980 100121 In Line Pres...

Page 125: ...k Strainer 3 a 900 3900 09 Filter Head b 900 3900 10 Filter 4 Hydraulic Pump 5 See Page 112 Relief Block 6 900 3920 05A Feedwheel Control Valve Without Relief SAE O ring 7 See Page 113 Reversing Autof...

Page 126: ...Block P T A B A B A B A B A B INLET 19 20 B A A B 18 21 17 16 13 8 7 5 4 1 2 3 A T P B B A B A 6 9 10 12 11 15 INLET INLET INLET 14 INSERT HYDRAULIC FLIPPER A B A B A B A B INLET 19 20 A B 21 17 16 8...

Page 127: ...dwheel Hydraulic Motor Start S N 1008 b 900 3972 04 Top Feedwheel Hydraulic Motor S N 1007 Only 12 a 900 3972 04 Bottom Feedwheel Hydraulic Motor Start S N 1008 b 900 3972 05 Bottom Feedwheel Hydrauli...

Page 128: ...ly as shown NOTICE HYDRAULIC COMPONENTS MAIN RELIEF BLOCK LOCATION PART NUMBER DESCRIPTION Hydraulic Hose To Tank Hydraulic Hose From Pump T P 2 1 1 N A Main Relief Block Only 2 900 3919 96 Main Relie...

Page 129: ...UMBER DESCRIPTION 5 3 1 3 2 4 2 1 1 900 3920 20 Retainer Nut and Sealing Ring Danfoss 2 900 2909 55 Herschman Connector Only 3 900 3920 19 Solenoid Only Danfoss 4 900 3919 47 Dual Solenoid Assembly In...

Page 130: ...Bandit 114 Copyright 5 18 MODEL 12XP 990 HYDRAULIC COMPONENTS Parts may not be exactly as shown NOTICE HOSE CLAMP HOSE GUARD FLOW DIVIDER 1 2 3 4 1 2 1...

Page 131: ...0 3926 47 Weld Plate for 3 4 Double Clamp 5 a 900 3917 25 1 4 Double Clamp Assembly Includes s 1 4 b 900 3926 44 3 8 Double Clamp Assembly Includes s 1 4 c 900 3928 19 1 2 Single Clamp Assembly Includ...

Page 132: ...8 MODEL 12XP 990 1 2 3 4 6 7 8 9 10 11 12 13 6 6 6 7 9 TYPICAL FEEDWHEEL CONTROL VALVES TYPICAL SPRING LOADED CONTROL VALVE 11 9 8 4 12 6 6 7 2 1 12 3 12 6 6 7 10 HYDRAULIC COMPONENTS Parts may not be...

Page 133: ...CAL FEEDWHEEL CONTROL VALVE COMPONENTS LOCATION PART NUMBER DESCRIPTION 1 900 3905 95H Handle Only Short 2 900 3905 95 Valve Bracket Only With Screws 3 904 0003 30 Master Link Only Control Valve 4 904...

Page 134: ...yright 5 18 MODEL 12XP 990 FRAME ACCESSORY COMPONENTS Parts may not be exactly as shown NOTICE OPTIONAL SLIDING TONGUE 30 1 2 3 4 5 6 7 8 9 12 11 8 14 23 24 25 25 16 17 13 15 18 21 22 20 19 10 10 28 2...

Page 135: ...t Oval 9 a 900 5904 43 Aluminum Fender b 980 0122 61 Right Hand Heavy Duty Aluminum Fender c 980 0506 81 Right Hand Heavy Duty Steel Weld On Fender d 900 2003 68 Bolt On Steel Fender 10 911 3002 22 Al...

Page 136: ...yright 5 18 MODEL 12XP 990 FRAME ACCESSORY COMPONENTS Parts may not be exactly as shown NOTICE OPTIONAL SLIDING TONGUE 30 1 2 3 4 5 6 7 8 9 12 11 8 14 23 24 25 25 16 17 13 15 18 21 22 20 19 10 10 28 2...

Page 137: ...16 Tire and Aluminum 8 Bolt Rim d 900 5904 18 245 75R 16 Tire Only e 900 5904 22 16 x 6 White Spoke 8 Bolt Rim Only f 900 5907 54 16 x 6 Aluminum 8 Bolt Rim Only g 900 5913 90 235 80R 16 Tire and Whit...

Page 138: ...opyright 5 18 MODEL 12XP 990 FUEL HYDRAULIC TANK COMPONENTS Parts may not be exactly as shown NOTICE OPTIONAL HEAVY DUTY LOCKABLE FILLER CAP 8 9 10 3 4 7 1 2 3 4 5 6 2 11 12 13 8 9 10 3 4 7 1 2 3 4 5...

Page 139: ...3 93 Rochester Sight Gauge Pre 10 15 b 900 2903 55 Face For Sight Gauge Only 7 a 980 1003 13 24 1 2 Gallon Fuel Tank Includes 2 4 8 10 b 980 0509 58 24 1 2 Gallon Fuel Tank 8 a 900 3926 84 SuctionDrop...

Page 140: ...NOTICE DINAMIC WINCH 2 1 3 7 6 13 15 15 14 13 13 13 20 19 18 16 17 17 17 17 10 12 12 12 11 9 8 21 4 5 9 33 35 34 35 12 12 12 32 24 23 30 29 31 27 27 22 25 25 26 25 28 Old Style Docking Bar Pre S N 505...

Page 141: ...3011 25 Fairlead 17 900 4923 41 1 2 13NC x 2 Plated Button Head Cap Screw 18 900 3920 01 Winch Valve 19 a 900 3936 39 Winch Selector Control Valve b 900 3936 40 5 16 Replacement Stud For Selector Valv...

Page 142: ...18 MODEL 12XP 990 Parts may not be exactly as shown NOTICE OPTIONAL COMPONENTS RKI WINCH 37 36 3 1 4 2 6 7 8 7 8 9 10 11 9 12 12 13 27 21 28 15 16 17 10 24 25 26 29 20 19 30 31 32 33 32 31 30 34 34 34...

Page 143: ...ndle Extension If Applicable 20 955 300376 Winch Shift Lever Extension If Applicable 21 955 300377 Lock Pin Handle Extension If Applicable 22 900 4913 00 Pivot Pin For Winch Handle Extension If Applic...

Page 144: ...LOCATION PART NUMBER DESCRIPTION Nuts bolts washers and all other components can be ordered by physical description NOTICE 4 4 3 3 2 1 5 2 1 980 300185 Hydraulic Last Chance Control Bar 2 a 900 7900...

Page 145: ...4 See Page 112 Relief Block 5 a 900 3925 04 Yoke Lift Cylinder Welded b 904 0007 14 Pin For Welded Cylinder Not Shown c 904 0006 90 Seal Kit Welded Lift Cylinder Not Shown 6 900 3927 73 Yoke Lift Cont...

Page 146: ...Bandit 130 Copyright 5 18 MODEL 12XP 990 Parts may not be exactly as shown NOTICE HYDRAULIC BUMP BAR Version 2 1 4 5 5 6 7 8 6 7 8 2 3 11 10 9 10 11 9 14 12 13 OPTIONAL COMPONENTS...

Page 147: ...0 4906 54 3 8 16NC x 3 4 Bolt 6 900 4906 84 1 2 13NC Lock Nut 7 900 4906 88 1 2 Flat Washer 8 900 4906 73 1 2 13 x 1 3 4 Bolt 9 a 980 3011 43 Spring Tube for Spring Assist Single Springs b 937 3009 68...

Page 148: ...Bandit 132 Copyright 5 18 MODEL 12XP 990 Parts may not be exactly as shown NOTICE HYDRAULIC BUMP BAR OPTIONAL COMPONENTS 3 3 4 5 2 7 3 3 6 1 11 8 9 10 9 11 10...

Page 149: ...p Bar Assembly 64 8 a 980 2003 37 Bump Bar Infeed Tray Assembly 35 b 626 2001 26 Bump Bar Infeed Tray Assembly 42 c 905 2000 56 Bump Bar Infeed Tray Assembly 45 d 917 2000 20 Bump Bar Infeed Tray Asse...

Page 150: ...Cylinder Welded b 904 0007 14 Pin For Welded Cylinder Not Shown 3 a 900 3920 01 Tongue Jack Valve SAE O rings b 900 3901 42 Tongue Jack Valve Pipe Fittings 4 900 3949 09 Check Valve 5 Outside Tube As...

Page 151: ...Bandit 135 Copyright 5 18 MODEL 12XP 990 SERVICE RECORD SERVICE RECORD DATE DESCRIPTION AMOUNT...

Page 152: ...Bandit 136 Copyright 5 18 MODEL 12XP 990 SERVICE RECORD DATE DESCRIPTION AMOUNT SERVICE RECORD...

Page 153: ...BANDIT CONTROLS 1 245774458290 21Dec2016 HAND FED BANDIT CONTROLS FUEL SAVER RADIO WINCH w FEED ASSIST DUMP VALVE BUMP BAR...

Page 154: ...switch to prevent grinding the starter while the engine is running If the engine does not start immediately it may be necessary to cycle the key back to the OFF position wait 15 20sec allow engine EC...

Page 155: ...the Display C1 will default to Radio mode If C1 loses comm with the Display AND the radio receiver it will default to Tether Mode If C1 loses comm with display and receiver and tether it will remain...

Page 156: ...ys defaults to AutoFeed ON when the key is first turned on A popup alert indicating the controls are in Bypass will blink on every screen because certain control features are disabled while in Bypass...

Page 157: ...of 15 until keyswitch is cycled and that memory is cleared This is to provide a limited history of errors in case an operator is unable to watch this screen continuously and likely miss a status value...

Page 158: ...gnosed for open broken connection while the output is de engergized The Outputs in Controller1 C1 are organized into 2 groups each group has a supply fuse The status of each fuse is shown at the top o...

Page 159: ...load conditions simply press Throttle Up and then press Feed Fwd to resume feeding If the Winch Stow Switch indicates that the winch is out Feed Fwd will stop automatically and the Radio Winch functio...

Page 160: ...idles down due to light load conditions simply press Throttle Up and then press Feed Fwd to resume feeding If the Winch Stow Switch indicates that the winch is out Feed Fwd will stop automatically and...

Page 161: ...s The first number behind the Fan Rev Interval time setting is the engine fan state 0 neutral 1 pulling forward 14 reversing purge The second number behind the time setting is an error count of how ma...

Page 162: ...PM to recover above AutoFeed Hi 2000rpm and then Feed Fwd will resume Note if AutoFeed Hi setting value is mistakenly set higher than the engine can run the Feed system will not Feed Fwd because it is...

Page 163: ...normal operation the load on the engine might range from 50 90 while chipping When no material is being fed into the chipper it will just run at high rpm but maybe only 35 load With actual load being...

Page 164: ...must see a 12V signal from the Winch Stow Switch a 0V signal from Feed Assist Push Button Switch When the operator is finished with winch operations the winch rope must be stowed properly to tighten...

Page 165: ...signal from Feed Assist Joystick Feed Fwd When the operator is finished with winch operations the winch rope must be stowed properly to tighten down on the Stow Bar The Stow Switch will now indicate t...

Page 166: ...p menu Popup menu disappears after 5sec Popup Menu Options 1 Press this button for Display Menu 2 Press for DPF Options If equipped with relevant T4 engine 3 Press to view System Faults 4 Press to cha...

Page 167: ...58290 21Dec2016 Display Menu 1 Select down to the parameter you wish to adjust 3 4 Increase or decrease the value of the selected parameter or select through various options 5 Go back Engine ECU addre...

Page 168: ...onment Exhaust gas temperature is high Auto Regen is in process of burning out accumulated soot Soot level in the DPF indicates need for Regen if in Auto the engine typically conducts the regen on its...

Page 169: ...Go back If the engine or other system controller sends a diagnostic message as shown at right it will appear as a popup error with applicable details The popup message can be hidden press button 5 wh...

Page 170: ...ANDIT CONTROLS 18 245774458290 21Dec2016 Faults and Diagnostic Messages The Amber LED corresponds to a Diagnostic Warning Condition The Red LED corresponds to a Diagnostic Stop Condition ie stop engin...

Page 171: ...21Dec2016 Service Reminders 1 Select down to the parameter you wish to adjust 3 4 Increase or decrease the value of the selected parameter or select through various options 5 Go back 1 2 3 4 5 Press...

Page 172: ...2016 Other Engine Parameters The engine may send information on other parameters it is monitoring These can be read on 1 of 4 engine pages Cycle through the engine pages to return to the Main Page Pre...

Page 173: ...ting a laptop to the engine with certain engine service tools ex CAT ET etc it may be necessary to disconnect the main Controller by unplugging the 3amp VBBs fuse in station 3 The engine can still Key...

Page 174: ...6 Bump Bar Option If the Chipper is equipped with a Bump Bar and Bump Bar Bypass valve a Bypass Button is connected to the valve which together allow Feed Fwd for 5 seconds even if the Bump Bar has di...

Page 175: ...els these faults will trigger the engine to idle down and request action from the operator engine may also derate or shutdown in severe cases SPN FMI 3251 0 cu DPF is full of soot Contact engine servi...

Page 176: ...t02 EStop BadCount04 TetherEStop counts only while in TetherMode The buttons on the infeed are tied into Throttle Up when FuelSave is turned on Winch In Out Sw R to Gnd Open 60 000 In 0 0 Out 1000 Ato...

Page 177: ...BANDIT CONTROLS 25 245774458290 21Dec2016 Document notes 21Dec2016 First Draft...

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