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Jensen A 518 Di, Operating Instructions Manual, Page: 1 / 39

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Machine :

 

Woodchipper „Angeln“

Type :

A518 DiXL D-905 E 80km/h v

Machine No.:

540301117

0

Date of building : 

01/2003

Maasbüll

Tel.: 04634 / 9370-0

Fax: 04634 / 1025

E-mail: [email protected]

Jensen Service

 GmbH

D – 24975 Maasbüll

Operating instructions

List of spare parts

Summary of Contents for A 518 Di

Page 1: ...A518 DiXL D 905 E 80km h v Machine No 5403011170 Date of building 01 2003 Maasb ll Tel 04634 9370 0 Fax 04634 1025 E mail jensenservicegmbh t online de Jensen ServiceGmbH D 24975 Maasb ll Operating i...

Page 2: ...ents which we consider to be appropriate An obligation to any previously delivered machines and extended apparatus is nvalid REFERENCE INSTRUCTION This instruction manual also contains descriptions of...

Page 3: ...elines According to legal provisions the work agreement and the service manual must remain with the machine at all times and must always be available for use When buying renting or borrowing a machine...

Page 4: ...e A 518 Di Seriennummer serial number num ro de s rie 55403011170 den wesentlichen Sicherheits und Gesundheitsschutz Anforderungen entspricht gem ss der Bestimmung 89 392 EWG und nachfolgenden nderung...

Page 5: ...lly read operator s manual before handling the machine Observe instructions and safety rules when operating Lire le livret d entretien et les conseils de s curit avant la mise en marche et en tenir co...

Page 6: ...r l carte de pi ces Zich verwijderd houden van draaiende machinedelen Niemals in den Quetsch Gefahrenbereich greifen solange sich dort Teile bewegen k nnen Never put your hand into the crushing danger...

Page 7: ...du ch ssis Chassis vooraan Z Fahrgestell vorne Chassis front Avant du ch ssis Chassis vooraan Gefahr durch fort schleudernde Teile bei laufendem Motor Sicherheitsabstand halten Danger flying objects...

Page 8: ...de wielen aanspannen Alle andere moeren en schroeven regelmatig controleren en desnoods aanpannen Di Fahrgestell vorne Bei Einachs auch hinten Chassis at the frontside For one axle at the backside Ch...

Page 9: ...s ensure that they are unable to roll away and are protected from unauthorised usage firm brakes activated under wedge in place power source switched off ignition key removed The Wood chipper as culti...

Page 10: ...down 2 Caution is demanded when in the vicinity of fuel as there is an increased risk of fire Never replenish fuel when near unguarded flames ignition sparks or hot pieces of metal When refulling do n...

Page 11: ...fety precautions Respect the other parts as well as they may also be not completely safe 4 Never leave the Wood chipper unattended when in use 5 Only operate the machine in good light and good visibil...

Page 12: ...d out only by specialists when working on the frame axle pully mechanisms and safety devises This work may only be carried out in an autherised garage Waiting for the motor 1 No one must wait in front...

Page 13: ...paratus Ensure that no subsidence is allowed to take place 6 When connecting the hydraulic cylinders and motors the hydraulic pipes must have first been turned off 7 When changing the connectio ns ens...

Page 14: ...s of staff The page marked General safety and accident prevention instructions should be read carefully The safety rules for working with the machine are given by the Trade Association General attenda...

Page 15: ...he knife holder bolts are tight and check after 1 hour s work with new or re sharpened knives Before the first use lubricate the feed roller bearings and repeat according to the instructions Ensure th...

Page 16: ...blunt or damaged Take great care when removing knives from the machine as the weight of the flywheel can create enough movement to cause injury by trapping fingers even when the tractor is turned off...

Page 17: ...C Reservoir capacity 18 litres for the A518 20 litres for the A521 A528 23 litres for the A328 A325 23 litres for the A425 60 litres for the A231 64 litres for the A141 64 litres for the A10 Oil type...

Page 18: ...Recommended instructions during operation Branch wood to be fed always with heavier end towards retraction rollers Should rotation of knives disc drop during operation push the disengaging lever wait...

Page 19: ...Knife grinding overview with wear limit...

Page 20: ...the number of this machine Technical Specifications for woodchippers Maximum wood diameter depending on wood and engine A141 24cm A231 22cm A328 16cm A325 16cm A425 15cm A521 12cm A518 10 cm A528 15c...

Page 21: ...07 92 A 328 Z 104 80 A 328 ZUX 103 81 A 325 Di 107 92 A 325 Z 104 80 A 325 ZUX 103 81 A 425 Di 107 92 A 425 Z 104 92 A 521 A528 Di 108 84 A 521 A528 Z 108 88 A 518 Di 106 95 A 518 Z 103 88 Measurement...

Page 22: ...2 2 3 joint 4 weekly 2 2 3 weekly 2 2 3 weekly 2 2 3 roller bearing 5 daily 1 3 4 daily 1 3 4 Free of maint 1 Free of maintenance roller bearing 6 daily 1 3 4 daily 1 3 4 Free of maint 1 Free of maint...

Page 23: ...atch the holes Screw in the screws loosely Put the pulley on the shaft push it to the correct position and fasten the screws tight and even Remove screws and insert one of them into the hole with the...

Page 24: ...off inner and outer guard tubes 3 Shorten inner and outer telescopic sections to same extent as guard tubes 4 De burr tubes and remove chips Guards Attach safety chain loosely Pay attention to swivel...

Page 25: ...remove bearing bush by light hammer blows onto the yoke or by rotating it Mount cross into yoke Use cross journals to guide bearing needles when inserting bushes Drive in bearing bush until annular g...

Page 26: ...r 80 km h Coupling FAB Typ BDRK 800 max Weight 750 kg Axle Knott VG L Axle Load 750kg Wheel 155 80 R 13 Rim 4 1 2 x13 H2 Air pressure 2 5 bar Diesel engine 2 S 8870 Type D 905 Power 22 5 HP 16 8 KW Rp...

Page 27: ...ulic cylinder and the anti shock pad Every 1000 hours Renew the anti friction bearings on the wheel hub bearings Check the break coverings for wear and tear and if necessary replace them Replace the s...

Page 28: ...nt rating 8A Display green LED operating voltage Yellow LED input pulses green LED relay status 2 red LED programming Logic microcontroller with EEPROM programmed in Assembler Accuracy approx 1 of pro...

Page 29: ...be adhered to Setting Dmax must always be greater than Dmin Operation Check the safe functioning of the unit If operation is correct no special measures need to be taken nor any measures for maintena...

Page 30: ......

Page 31: ...72 hydraulik filter 1 19182 cartridge for filter 1 4 19054 hydraulik pump GPO 64 1 5 9689 tube 12 R RL 2000 1 6 9880 tube 18 R RL 750 1 9538 oil level indicator UCC 1 9624 closure for reservoir 1 8 97...

Page 32: ...0 1 2 9374 pulley 2x17x125 1 3 9322 shaft X 27 012 3 1 714 plate for clutch E 4 09 1 5336 washer A12 1 5402 bolt M12x35 1 2219 pulley 2x17x315 1 17059 v belt 17x1460 Li 2 9130 bolt M10x1 25x25 6 9122...

Page 33: ...principal shaft 2 knives disc A518 04 04 02 principal_shaft_2...

Page 34: ...10 11511 2 knives disc XL32 000 2 1 11 9182 nut M16 4 12 9183 washer S17 4 13 9181 screw M16x35 DIN 7991 4 9180 knife s screw cplt 4 14 11515 knife 2 15 9185 knife s washer 0 5mm X3 20A 2 15 9186 kni...

Page 35: ...X7 5 1 1 5 9205 spur gear Z23 M5 X7 1 1 1 6 9030 collar 30 1 7 3084 fitting key 8x7x30 1 8 9021 flange bearing ASPFL 206 1 9 9206 spur gear Z12 M5 X7 19 1 1 10 9015 plate X5 31 1 11 3125 screw M8x35...

Page 36: ...lar 30 1 9 9379 casing X 58 003 3 1 10 9121 screw M10x35 2 11 580 screw M10x25 2 12 9339 upper roller z8 konisch X 56 005 1 1 13 9146 shaft X 7 5 1 1 14 9139 screw M8x45 S8 6 15 9302 bearing 6006 2 16...

Page 37: ...9203 shaft X 7 3 2 1 7 9021 flange bearing incl Fig 8 ASPFL 208 1 8 9022 bearing in Fig 7 AS 206 1 9 9404 washer for bearing X 15 006 1 1 10 16780 flange bearing SNR SFTR 30 PCFTR 30 1 11 16853 ring...

Page 38: ...Die mit einem gekennzeichneten Teile sind nicht abgebildet Parts marked are not shown in figures Les positons pr c d es du signe ne sont pas repr sent es Auswerfer Ejector Goulotte d jection...

Page 39: ...utter nut crou 3 6 16538 Verstellstange lever levier amovible 1 7 16537 Kugelgriff handel poign e 2 8 16536 Klemme f Verstellstange clamp for lever pince pour levier 1 9 16540 Innere Klemme clamp plat...

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