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B&C Technologies HP series, Installation & Operation Manual

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Table of Contents

Introduction

Customer Service
Replacement Parts
General Specifications

Safety Information

Key Symbols
Safety Checklist

Installation

Theory of Operation
Inspection and Uncrating
HP-60 Technical Specs
Dimensional Clearance
Foundation
Drain Connection
Electrical Installation
Water Connection
Steam Connection
External Chemicals
Function Test
Routine Maintenance

Decomissioning

3
3
4

5

5
6

11
13
16
17
18
22
23
24
25
26
29
31

36

B&C Technologies

Panama City, FL

(850) 249-2222

(850) 249-2226 FAX

Www.bandctech.com

Accurate Technologies

Samutprakarn, Thailand

+66 (0) 2740-5511

+66 (0) 2740-5522 FAX

www.accuratethai.com

Summary of Contents for HP series

Page 1: ...allation and Operation Manual Revision1 5 3 23 2005 B C Technologies Panama City FL 850 249 2222 850 249 2226 FAX www bandctech com Accurate Technologies Samutprakarn Thailand 66 0 2740 5511 66 0 2740...

Page 2: ......

Page 3: ...Specs Dimensional Clearance Foundation Drain Connection Electrical Installation Water Connection Steam Connection External Chemicals Function Test Routine Maintenance Decomissioning 3 3 4 5 5 6 11 13...

Page 4: ...and tomorrow The high speed final extraction saves time and energy in the finishing operation A single compartment supply dispenser for powder and liquid detergents is standard five compartment option...

Page 5: ...in 790 31 1 Depth mm in 560 22 Volume liters cu ft 274 9 7 Capacity 1 10 fill ratio kg lbs 27 4 60 DOOR OPENING AND HEIGHT Diameter mm in 450 17 7 Height of door bottom above floor mm in 569 22 4 WATE...

Page 6: ...ds should always be in place when the machine is in operation Be careful when servicing any drive mechanism This warning symbol indicates the presence of possibly dangerous chemicals Proper precaution...

Page 7: ...ine is operating If necessary check the door safety interlock and sensors for proper operation Consult the service manual or call a qualified service technician if necessary B When the washers loading...

Page 8: ...ing signs are present and legible Missing or illegible signs must be replaced immediately Make certain that spares are available 2 Check door interlock before starting operation of the machine see saf...

Page 9: ...eriodically Louvers screens or other separating devices may reduce the available air opening significantly 4 Radio Frequency Emissions A filter is available for machines in installations where floor s...

Page 10: ...sonal injuries For machines equipped with optional steam heat install piping in accordance with approved commercial steam practices Failure to iinstall the supplied steam filter may void the warranty...

Page 11: ...buck boost transformer is recommended If voltage is above 240V or 480V a buck boost transformer is required unless the factory advises differently 4 Sufficient space to perform service procedures and...

Page 12: ...d any other vital functions of the wash program The computer can even record cycles and data of importance that could be used for maintenance purpose The steam if installed is injected in the bottom o...

Page 13: ...the appropriate supply in each Supplies are flushed into the machine at the proper time in the cycle controlled by the micro computer Holes are provided at the rear of the machine for connection to a...

Page 14: ...d file a written claim immediately Customer Service If literature or replacement parts are required contact the source from whom the machine was purchased or contact B C Technologies 850 249 2222 850...

Page 15: ...PPING INFORMATION Net Weight kg lbs 660 1450 Domestic shipping weight kg lbs 720 1584 CYLINDER INFORMATION Diameter mm in 790 31 1 Depth mm in 560 22 Volume liters cu ft 274 9 7 Perforation size mm in...

Page 16: ...3 4 Average HOT water consumption cycle liters gal 223 59 Average COLD water consumption cycle liters gal 106 28 DRAIN OUTLETS AND CAPACITY Number of drains standard Number of drains optional water r...

Page 17: ...are approximate and subject to normal manufacturing tolerances If exact dimensions are required for construction purposes request certified drawings from the factory We reserve the right to make chang...

Page 18: ...base designed to elevate the washer extractor to a more comfortable working height may be used Use care when designing a base as the forces generated during extract are extreme The base must be adequ...

Page 19: ...Front of Machine 18 Installation Foundation Bolt Location Typical Grouting Pattern 5 each side...

Page 20: ...d proceed as follows Place the machine adjacent to the foundation Do not attempt to move it by pushing on the sides 1 Remove the wood skid by unscrewing the carriage bolts holding it to the bottom fra...

Page 21: ...surface of the floor As an option a welded bolt locating fixture is available rebar frame This rigid welded assembly is made of reinforcing rod rebar and is designed to be encased in concrete FRONT OF...

Page 22: ...njunction with a sump pump should be used when gravity drainage is not possible such as in below ground level installations Before any deviation from specified installation procedures is attempted the...

Page 23: ...nvolved If this warning is not observed personal injury or equipment damage resulting in voiding the warranty may result When controlling the AC drive with a parameter unit the machine s computer and...

Page 24: ...or other applicable codes is also acceptable The connection must be made by a qualified electrician using the wiring diagram provided with the machine See the Electrical Connection data Chart for cor...

Page 25: ...lush the water system for at least two minutes prior to initial use Use flexible hoses and install separate screen filters in the lines to keep rust and other foreign particles out of the solenoid val...

Page 26: ...e touched For machines equipped with optional steam heat install piping in accordance with approved commercial steam practices Steam requirements are shown in the table below Failure to install the su...

Page 27: ...g procedures must be observed when connecting any chemical injector to the washer extractor See the figure for a typical supply injection system setup Undiluted chemicals dripping can damage the machi...

Page 28: ...ptional 5 cup system External supply connections for the B C HP washer extractors are located on rear of the machine at the vacuum breaker Hose connections should be made via the threaded connectors S...

Page 29: ...Hz Do not attempt to increase fuse rating as this cause damage to the washer extractor circuitry Any injection system pump which requires 24 220V AC must be powered by a separate external power source...

Page 30: ...d attempt to start the machine The washer should not start with the door unlocked c Close and lock the door and start a cycle Attempt to open the door while the cycle is in progress The door should no...

Page 31: ...you start a wash program the door lock is securely disabled so that the door cannot be accidentally opened Periodic Maintenance The door should be tested every day for safe operation by trying to sta...

Page 32: ...aks 2 Inspect steam hose connections for leaks where applicable 3 Verify that insulation is intact on all external wires and that all connections are secured If bare wire is evident call a service tec...

Page 33: ...chine a Use a premium grade lithium based 2 grease Never mix two types of grease such as petroleum and silicone b Pump the grease gun slowly permitting only the following number of strokes 1 Bearing g...

Page 34: ...tensioned Belt tensioning is straightforward and accomplished by loosening the tension adjusting bolts and adjusting the belts to the proper tension Then the bolts should be tightened See figure c Ver...

Page 35: ...Clean external water and steam filters Quarterly NOTE Disconnect power to the machine before performing the quarterly maintenance procedures 1 Tighten door hinges and fasteners if necessary 2 Tighten...

Page 36: ...teel brushes on the stainless steel Use stainless steel wool or soft non metal bristle brushes 5 If the stainless steel appears to be rusting the source of the rust may actually be an iron or steel pa...

Page 37: ...Disconnect hoses a Disconnect drain hose from sump gutter or drain b Turn off water supply Disconnect individual hot and cold water inlet hoses from the machine c Disconnect the compressed air supply...

Page 38: ......

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