Bambi MAX BBXHL4000 Service Manual Download Page 3 | Manualshive

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Revision Summary

Version

Release Date

Revision Description

Pages

App.

2020A

21-Jan-2020

•

General Revision

-

AW

2020B

25-Nov-2020

•

General Revision

•

IVC 2

•

PowerFill MAX Wiring diagram revised.

-

AW

2021A

06-Apr-2021

•

General Revision

•

Weight and Capacity Revision

•

PowerPack now upgraded to 28.8 VDC

•

Updated Section 6: Troubleshooting

•

PowerFill MAX Drive Assembly & Pump

Assembly parts revised

•

IVC Indicator revised

-

AW

2021B

18-Jun-2021

•

Guide Rod, Support Rod, & Attachment

fasteners changed.

70, 75

AW

2022A

03-Jan-2022

•

General Revision

•

PowerFill Part Number Change

•

Added shell bracket assembly to Parts Section

83
70

GN

2023A

28-Dec-2022

•

Removed PowerFill Option

-

GN

VALIDATION OF OPERATIONS DESCRIBED IN THIS MANUAL

The maintenance operations described in this manual have been checked in manufacturer's
workshops by an exact carrying out of dismantling, reassembly, test and repair instructions
which are detailed in this document.

These operations are those in use at the latest revision date of the document.

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Summary of Contents for MAX BBXHL4000

Page 1: ...BAMBI MAX BUCKET Models HL4000 HL9800 SERVICE MANUAL 2023A ...

Page 2: ...manual 011750 are available from SEI This manual is available on the SEI website Register for manual update notifications at bambiupdate sei ind com This manual is based on information that was available at the time it was printed and may not be applicable to products received before the issue date and customized items SEI INDUSTRIES LTD 7400 Wilson Avenue Delta B C Canada V4G 1H3 Phone 604 946 31...

Page 3: ...evised AW 2021B 18 Jun 2021 Guide Rod Support Rod Attachment fasteners changed 70 75 AW 2022A 03 Jan 2022 General Revision PowerFill Part Number Change Added shell bracket assembly to Parts Section 83 70 GN 2023A 28 Dec 2022 Removed PowerFill Option GN VALIDATION OF OPERATIONS DESCRIBED IN THIS MANUAL The maintenance operations described in this manual have been checked in manufacturer s workshops...

Page 4: ...king Adjustments 15 Adjusting Components 15 Section 5 Packing and Storage 17 Packing 17 Storage 20 Section 6 Troubleshooting and Maintenance 21 Troubleshooting 21 Maintenance Procedures 25 Section 7 Repair Assessment Guide 27 Overview of Repair Categories 27 Head Repair Criteria 28 Cables Repair Criteria 29 M Straps Top Chains Repair Criteria 30 IDS Hub Repair Criteria 31 Bucket Shell Repair Crite...

Page 5: ...Section 9 Specifications and Parts 58 Capacity and Weight Specifications 58 Parts 59 Section 10 Drawings 82 Section 11 Warranty 86 ...

Page 6: ...of Bambi MAX models HL4000 to HL9800 A separate Bambi MAX operations manual is also supplied which should be carried on board the helicopter For your own protection and for longer bucket life always read the instructions and warnings Ignoring these warnings could result in personal injury bucket damage or aircraft damage SEI Industries Ltd offers complete parts supply and repair services for the B...

Page 7: ...uction gearing and a cable drum The cable drum can be rotated clockwise or counter clockwise depending on the direction of the motor One end of the drive cable is attached to the cable drum The cable is routed down around the deflector sheaves at the base of the valve and back up to the cable drum where the other end is terminated forming a closed loop The drive cable is also attached to a horizon...

Page 8: ...d in the controller enclosure As the sensor cam rotates a cut out in its face actuates the sensors signalling to the valve controller if the valve is closed open or somewhere in between The sensors are a proximity type and are not affected by any non metallic contamination of the water When the controller receives the open signal from the aircraft the valve motor rotates clockwise and opens the va...

Page 9: ...rotection system isolates the motor from the power source but does not remove power from the rest of the controller The controller and valve will remain locked in its current state when the motor protection was activated The valve will remain operational when the motor protection is activated For example if the valve is unable to reach its fully closed position the motor protection will activate a...

Page 10: ...e operator must supply a primary ring in accordance with the cargo hook manufacturer s recommendations If the helicopter has a lateral cargo hook an additional ring or shackle will be required between the top shackle and the primary ring to rotate the bucket 90 WARNING Ensure that all rings and shackles are rated with a minimum safety factor of five for the gross weight of the bucket as shown on t...

Page 11: ...figuration the control is wired into the pilot s control column through a relay 2 Pilot control US interagency In this configuration the control is wired into the pilot s control column through a 50 ampere relay as per US interagency regulations This system can also be used to control a heli torch etc 3 Crew control remote power supply This configuration allows a crew member or a pilot to control ...

Page 12: ...tape the conduit using duct tape grey at 3 4 ft intervals along the longline and cover It is not recommended to use zip ties to attach wiring conduit as this tends to damage the cover and longline When attaching conduit allowances must be made for any stretch in the load bearing line and this must be taken into account when attaching to ensure that the terminations are not released from the belly ...

Page 13: ...to the closest point on the helicopter tail rotor 2 Determine the bucket overall length from the following chart Model Overall Length BBXHL4000 27 9 8 46 m BBXHL5000 29 9 9 07 m BBXHL7600 30 8 9 35 m BBXHL9800 31 5 9 58 m Lengths are accurate to within 1 Specifications subject to change To confirm the bucket overall length stretch out the bucket on the ground pulling the suspension cables taut Mea...

Page 14: ...he bucket is full the IDS deployment cable and hub restrainer cables should be slack as they should not bear any load Their function is to position the hub and spoke mechanism to hold the bucket open To deploy the IDS on the ground reach in to the bucket grasp the hub of the IDS and pull outward fully until the two restraining cables from the hub to the lower bucket shell are tight The IDS restrai...

Page 15: ...Section 2 Deploying the Bucket Bambi MAX Service Manual Models HL4000 HL9800 10 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 16: ...le reservoir located in the bucket An internal check valve stops water from flowing into the bladder and ensures that foam is dispensed only while the injection pump is operating Because the foam in the bladder displaces the water in the bucket the total gross weight is always constant The Sacksafoam Bladder interfaces with the Sacksafoam controller Dispensing can be controlled directly from the c...

Page 17: ...nking plate and harnesses Dispensing can be controlled directly from the Sacksafoam controller screen or using the remote control grip The Sacksafoam Heli Case can also interface with the Bambi MAX Bucket allowing the bucket to be actuated using the trigger on the remote control grip Bucket Model Part Reservoir Capacity Gross Weight Power Imp Gal USG Liters lb kg BBXHL4000 012743 19 23 87 267 122 ...

Page 18: ...ug and the other has a CEE7 16 Europlug The Power Pack also includes a dump switch harness to operate the bucket valve a bucket wiring harness to connect to the bucket and a grounding harness to ground the system to the airframe to eliminate static charge buildup All of the wiring harnesses and power cords are stowed inside of the case A manually operated circuit breaker located on the front of th...

Page 19: ...Section 3 Accessories Bambi MAX Service Manual Models HL4000 HL9800 14 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 20: ...sted too low 2 Actuate the bucket dump switch and hold to keep the valve in the open position If the indicator lamp flashes green or the cable drum sensor cam oscillates when the valve is open then the valve is adjusted too high The adjustment procedure is as follows 1 Power up the bucket circuit to allow the valve to close 2 Remove power from the bucket circuit 3 With the valve in the closed posi...

Page 21: ...late 9 Actuate the bucket dump switch and hold The valve should move to the open position The indicator light should have a steady green colour The cable drum sensor cam should not oscillate 10 Release the dump switch to allow the valve to close 11 Re adjust the valve as necessary until the correct open and close conditions are met 12 Check to see if set screw is tight 13 Note the position of the ...

Page 22: ...hes as this prevents the bottom seal from collapsing during long periods of storage leading to longer seal life 1 Open the valve 1 inch 2 Collapse the IDS by pushing the hub into the bucket 3 If you can t collapse the IDS as shown a 4 x 4 block or a series of blocks can be used to assist you Place the blocks as shown lift the bucket upright and the IDS will collapse ...

Page 23: ...800 18 4 Grab the control head and pull the suspension lines taut Tape the lines together in two bunches 5 Insert the operations manual into the storage bag 6 Gather the suspension lines into a coil and stow inside the bucket 7 Place the head on top of the collapsed bucket ...

Page 24: ...e Manual Models HL4000 HL9800 19 8 Roll the bucket into a bundle and wrap with straps supplied 9 Rotate the shell until the head is under the shell 10 Take the carrying bag and drape it over the bucket 11 Roll the bucket over and insert the manual ...

Page 25: ...etardant take extra care when cleaning to remove all contaminants Salt foam and retardant can accelerate corrosion and degradation of materials if not removed If necessary a mild detergent can be applied to remove stubborn build up Store the bucket indoors and out of direct sunlight The Bambi MAX carrying bag makes a suitable shipping container when shipping via airfreight Because of the compactne...

Page 26: ...t longline wiring Controller failure Contact service centre Green Damaged drive cable Replace drive cable Flashing Red Sensor s out of adjustment See page 25 Valve Open Won t close Green Aircraft longline wiring Check bucket plug Check aircraft longline wiring Controller failure Contact service centre Yellow Damaged drive cable Replace drive cable Flashing Red Sensor s out of adjustment See page 2...

Page 27: ...e bucket circuit The left LED should be extinguished The right LED should be illuminated amber 3 Actuate the bucket dump switch The left LED should be illuminated green The right LED should be illuminated amber Any other LED combination indicates that the aircraft is not wired correctly See Error Reference source not found for the appropriate wiring schematic If a longline is being used re connect...

Page 28: ...AX valve is inoperable with a flashing red light on the indicator follow this adjustment procedure to reposition the IVC sensors 1 Loosen the two bolts holding the IVC to the top plate Do not fully remove the bolts 2 Move the IVC away from the cam 3 Place a 0 030 feeler gauge between the IVC sensors and cam Feeler Gauge IVC Cam ...

Page 29: ...HL4000 HL9800 24 4 Move the IVC towards the cam holding the feeler gauge in place 5 Tighten the two loosened bolts in step 1 to secure the IVC 6 Remove the feeler gauge NOTICE If the indicator light continues to flash red after the adjustment procedure contact Service Centre ...

Page 30: ...continuous use Bambi MAX Bucket Weekly Inspection Checklist 1 Check all parts of the system for visible damage or defects 2 Check for excessive movement in the valve linkage If excessive side movement develops in the linkage the bolts with arrows must be tightened Do not overtighten these bolts as they must be turned with only a small amount of force Once tightened try to move the linkage from sid...

Page 31: ...Section 7 Repair Assessment Guide Bambi MAX Service Manual Models HL4000 HL9800 26 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 32: ...ld result in personal injury or damage to equipment These defects can compromise the following functions of the Bambi Bucket structural integrity flight stability water release and flight safety Category 2 Operational All defects in this category should be repaired before the next operational day or approximately eight hours of flight time The defects do not compromise the safety of the bucket but...

Page 33: ...00 HL9800 28 Head Repair Criteria Category 1 Safety Cease operations and repair immediately Any visible crack or break on the head Visibly bent shackles Broken or missing safety wire on shackle pins Broken or exposed electrical conductors Broken or missing break away plug ...

Page 34: ...following defects 10 or more randomly distributed broken strands or four adjacent broken strands Visible kink s Separation of the strands due to twisting known as bird caging Evidence of heat damage Abrasion wear comprising of more than 1 3 of the original diameter of the outside individual strands Any visible reduction in outside diameter due to overload Cracked or broken end fittings some elonga...

Page 35: ...traps Category 2 Operational Repair before next day s operation or eight hours flight time M straps with more than 25 of the fabric strands broken Visibly worn top chains Bent gouged worn or cracked shackles and shackle pins Category 3 Monitor Monitor and or repair if condition deteriorates Damage to an M strap that does not exceed 25 of the fabric Minor wear impact marks or corrosion on chains Mi...

Page 36: ... missing spokes clevis pins shell brackets Three or more bent spokes bends in excess of 20 degrees broken Category 2 Operational Repair before next day s operation or eight hours flight time One broken or cracked spoke bracket on IDS hub One broken or missing spoke One broken or missing clevis pin or shell bracket Up to two bent spokes Category 3 Monitor Monitor and or repair if condition deterior...

Page 37: ...ots that are worn or have damage to more than 25 of the fabric Cuts punctures or weld separations less than 3 and or cut through more than 25 of a panel strip Bottom webbing loops with more than 25 damage to fabric strands Broken or missing bottom webbing protective wear strips Five or more broken battens Category 3 Monitor Monitor and or repair if condition deteriorates Wear abrasions and cuts to...

Page 38: ...low these procedures 1 Locate a metal bar with a 5 16 hole or drill a 5 16 hole into any metal bar If you are unable to locate a metal bar a wooden block will work however make sure to drill the hole into the end grain 2 Place the connecting link with the pin located over the hole and using a 3 16 punch drive pin through the center holding sleeve 3 After the pin is free remove the old suspension l...

Page 39: ...tioning correctly It is recommended that you replace worn straps with factory supplied equipment There are two types of straps The short straps are vertical and are a continuous loop The long straps are diagonal and have a loop on each end Replace one set of straps at a time to avoid confusion 1 Cut off the old strap from the shackle 2 Using needle nose pliers insert the tip under the top webbing ...

Page 40: ...ntil the knot is loose enough to remove the strap 2 Complete step a or b depending on whether the strap is short or long a For short straps grasp the strap and rotate until the joint is centered b For long straps locate the center of the strap and fold back to form a loop 3 Pass the loop of the strap through the loop on the top of the bucket ...

Page 41: ...Section 8 Repairs Bambi MAX Service Manual Models HL4000 HL9800 36 4 Twist the strap loop eye 180 degrees 5 Rotate the eye to the opposite side 6 Pull strap end through the eye 7 Pull strap tight ...

Page 42: ...hrough the IDS hub 2 Disconnect the IDS restrainer cables from the cable restrainer brackets in the shell 3 Disconnect the IDS deployment cable from the head 4 Remove the pins which secure the outer ends of the spokes to the shell brackets Remove the IDS assembly from the bucket 5 Inspect the shell brackets and replace as necessary 6 With the ballast oriented at the 6 o clock position rotate the n...

Page 43: ... end of the spoke as the other spokes Replace the spoke and check for fit b If the IDS is still too tight remove another spoke directly across from the first modified spoke and repeat the previous step 9 Pass the tripline through the hub and re attach to the dump valve 10 Attach the IDS deployment cable to the control head small adjustment chain 11 Attach the IDS restrainer cables Bottom Loop Repa...

Page 44: ...rom the Bambi MAX shell To remove the valve follow the procedure listed below 1 Make sure that the ballast is on the bottom of the shell before removing the valve Detach the power cable from the head and IDS deployment cable coil the cable into an 18 coil and place it inside the top of the shell 2 Detach one or two spokes from the shell These spokes should be in the 3 to 5 o clock location 3 Push ...

Page 45: ... valve to the bottom plate 5 Remove the valve from the shell and move to the repair area Valve Installation The following procedure will allow one person to easily install the valve 1 Make sure the ballast is still at the bottom Roll the valve through the opening Roll the valve to the base of the shell ...

Page 46: ...8 bolts on the base of the valve Some rotation may be necessary to line up the standoffs to the bottom plate holes 4 String the control cable Before unrolling the coil of cable pass it through the center of the IDS hub 5 Stretch the control cable out between the shell and the head Check to make sure you have at least 6 of slack in the control cable before attaching the cable to the head with four ...

Page 47: ... seal can be replaced while the valve is next to the shell but the valve should be placed on a clean level surface such as a piece of cardboard or plywood To remove the valve please refer to the valve removal section in the maintenance section of this manual Once the valve has been removed follow the procedure below 1 To make the valve more stable open the valve until the top of the tube is level ...

Page 48: ...d the clamp When the valve is closed ensure no light is passing between the bottom seal and base ring If light is passing through in a specific area loosen the tensioner clamp and push the seal down in the specific area then tighten the clamp ring Repeat until light is no longer visible Top Seal Replacement To change the top seal the valve does not need to be removed from the shell To remove the v...

Page 49: ...Section 8 Repairs Bambi MAX Service Manual Models HL4000 HL9800 44 2 Remove all the socket head cap screws which secure the top clamp ring and top seal to the valve tube ...

Page 50: ...side 6 Return the ring with seal to the shell 7 Start all bolts into the tube turning them in about 1 8 This allows you to locate the holes in the tube easier by lifting the ring and seal to see the holes 8 Tighten all bolts equally as they are going into plastic Do not over tighten as you would in metal 9 String the control line and before unrolling the coil of cable pass it through the center of...

Page 51: ...n the plug hasn t been changed Open the plug and check the green wire which should go to the green screw black wire to brass screw and white wire to silver screw The drive cable can be replaced with the valve in the bucket but if you are doing other maintenance work on the valve it will be easier to change the cable outside the bucket 1 Cut the cable below the lift bar 2 Remove the cable retainer ...

Page 52: ...nt fraying 6 Examine the new drive cable to determine the shorter end 7 Insert the short end of the drive cable into the cable retainer 8 Insert the long end of the cable through the hole in the lift bar 9 Secure the cable retainer to the lift bar 10 Trim the short end of the drive cable and insert the cable through the cable bushing ...

Page 53: ...ture Feed the cable through the cable anchor pull it snug but do not tighten 12 Install a 7 16 spacer plate between the sheave bar and lift bar Place a heavy weight on the lift bar to hold it down 13 Turn on the power The valve will close Pull the cable tight and secure with cable anchor screws 14 Install a piece of 1 8 x 1 heat shrink over the cable next to the anchor Cut off the excess cable as ...

Page 54: ...rough the cable bushing in the top plate 17 Turn on the power and open the valve to its fully open position Install the cable through the second cable anchor and then pull the cable tight and secure with cable anchor screws Install a piece of 1 8 x 1 heat shrink over the cable next to the anchor Cut off the excess cable as close to cable anchor as possible 18 Adjust valve to correct position see S...

Page 55: ...e the new bushing into position 4 Insert the bolts attach the nuts and tighten 5 Run the valve up and down If any slowing of the valve movement or jamming is noticed loosen the bolts on one bushing and pull it away from the guide rod towards the center of the valve to allow some clearance between the bushing and guide rod then re tighten the bolts 6 If slowing or jamming still occurs loosen the gu...

Page 56: ...ired with a patch when the bucket can be set aside for 24 hours 1 Select the largest clamp that will just slip through the hole in the item The size of cut or hole will determine the size of the sealing clamp to use For a cut or hole up to 2 5 cm use a 3 7 6 cm clamp For a cut or hole up to 4 10 cm use a 5 12 7 cm clamp For a cut or hole up to 6 15 cm use a 7 5 19 cm clamp 2 Keeping hold of the st...

Page 57: ...e may reduce surface temperature below the dew point resulting in condensation of water vapour on the surface of the adhesive This is often visible as fogging or a milky white appearance on the surface The use of a solvent to clean the surface prior to cementing can also reduce temperatures below the dew point To overcome the high humidity problem raise the temperature of the patch area This can b...

Page 58: ...ll traces of masking tape if previously used If possible place a piece of masking tape on the back side of the item being repaired 3 Paint the damaged area with glue Use a thick coat of glue overlapping the edges of the repair by 1 25 mm Be sure that the edges are well coated A damaged coating should be given two coats of glue Apply the second coat within four hours of the first coat Damage to the...

Page 59: ...ith solvent Rub vigorously to remove the gloss from the fabric Clean both sides of the patch as it is easy to get the patch turned over during installation The colour of the patch will vary depending on the product repair kit 8 Apply glue to the patch and damaged area Wait 30 minutes at 75 F or 22 C for some of the solvent to evaporate from the glue The glue should become thicker but still be quit...

Page 60: ...the item NOTICE Allow repair to harden for 24 hours at room temperature before using the item Repairs will likely fail if The area to be repaired is not perfectly clean and scrubbed to a matte finish before applying the patch Repairs are attempted during wet or cold weather The glue and patch are not properly placed creating air bubbles between the glue and the patch The patch is not weighed down ...

Page 61: ...e repaired as well as one side of the patch with an abrasive pad Wipe down the repair area and patch with isopropyl alcohol 2 Mount a wide surface air nozzle on the hot air gun to direct the heat flow in a large pattern Turn the power on adjust the temperature in the low range first and let the hot air gun warm up Increase the temperature as required during the operation CAUTION Injury especially ...

Page 62: ...ght pressure with the roller when the fabric starts melting This can be seen as small bubbles 4 Roll the patch down to fuse it to the fabric moving roller and gun simultaneously Repeat on the unfused portion of the patch Let the repaired area cool down Attempt to peel off at the edges with your fingers If there is even a slight peel repeat the operation locally Otherwise the repair is finished ...

Page 63: ...80 1060 4000 400 180 9190 4170 BBXHL5000 1100 1320 5000 410 190 11410 5180 BBXHL7600 1670 2010 7600 510 230 17220 7810 BBXHL9800 2160 2590 9800 560 260 22120 10030 CAUTION The selection of a Bambi bucket model for a specific aircraft is dependent on many factors including aircraft weight fuel weight operation elevation and atmospheric conditions The helicopter operator must select a bucket model w...

Page 64: ...s Bambi MAX Service Manual Models HL4000 HL9800 59 Parts Head Models HL4000 HL5000 ITEM PART DESCRIPTION QTY 0 005750 HEAD ASSY 1 1 007273 HEAD MEDIUM 1 2 001796 SHACKLE ANCHOR SCREW 5 8 GLV 2 3 006310 SHACKLE ANCHOR SCREW 3 4 ALLOY 1 ...

Page 65: ... Parts Bambi MAX Service Manual Models HL4000 HL9800 60 Head Models HL7600 HL9800 ITEM PART DESCRIPTION QTY 0 005751 HEAD ASSY 1 1 007274 HEAD LARGE 1 2 001793 SHACKLE ANCHOR SCREW 7 8 GLV 2 3 009102 SHACKLE ANCHOR SCREW 1 ALLOY 1 ...

Page 66: ...Section 9 Specifications and Parts Bambi MAX Service Manual Models HL4000 HL9800 61 Suspension ...

Page 67: ...SPENSION SET 1 BBXHL5000 BBXHL7600 005566 BBXHL9800 005567 1 BBXHL4000 009859 CABLE SUSPENSION PAIR 4 BBXHL5000 BBXHL7600 009860 BBXHL9800 009861 BBXHL4000 009863 CABLE SUSPENSION SINGLE 2 BBXHL5000 BBXHL7600 009864 BBXHL9800 009865 2 BBXHL4000 004057 LINK CONNECTOR 9 32 PLT 10 BBXHL5000 3 BBXHL4000 006710 LINK CONNECTOR 3 8 PLT 6 BBXHL5000 BBXHL7600 16 BBXHL9800 ...

Page 68: ...Section 9 Specifications and Parts Bambi MAX Service Manual Models HL4000 HL9800 63 Bucket Shell ...

Page 69: ...9800 005481 2 BBXHL4000 005478 STRAP M STRAIGHT 7 BBXHL5000 BBXHL7600 005480 BBXHL9800 005482 3 BBXHL4000 005530 CHAIN TOP 17 1 2 2 BBXHL5000 BBXHL7600 005532 CHAIN TOP 26 BBXHL9800 005540 CHAIN TOP 30 4 BBXHL4000 005531 CHAIN TOP 20 6 BBXHL5000 BBXHL7600 005534 CHAIN TOP 28 3 4 BBXHL9800 005536 CHAIN TOP 33 1 4 2 4A BBXHL9800 005538 CHAIN TOP 34 3 4 5 BBXHL4000 013134 SHACKLE ANCHOR 5 16 SCREW SS...

Page 70: ...Section 9 Specifications and Parts Bambi MAX Service Manual Models HL4000 HL9800 65 Bucket Shell Battens Wear Strips Bottom Chain ...

Page 71: ...ontinued ITEM MODEL PART DESCRIPTION QTY 7 BBXHL4000 005439 BAR FIBREGLASS 1 5 X 68 1 2 20 BBXHL5000 BBXHL7600 005441 BAR FIBREGLASS 1 5 X 82 1 2 BBXHL9800 005443 BAR FIBREGLASS 1 5 X 94 8 BBXHL4000 007772 STRIP WEAR ASSY 20 BBXHL5000 BBXHL7600 BBXHL9800 9 BBXHL4000 006649 CHAIN BOTTOM 5 16 X 80 ASSY 1 BBXHL5000 BBXHL7600 BBXHL9800 ...

Page 72: ...Section 9 Specifications and Parts Bambi MAX Service Manual Models HL4000 HL9800 67 Bucket Shell Ballast Assembly ITEM MODEL PART DESCRIPTION QTY 10 ALL 007195 BALLAST ASSY 1 ...

Page 73: ...ll Valve Guard Rings ITEM MODEL PART DESCRIPTION QTY 11 ALL 007410 TAPE BUTYL BLK 3 16 X 1 2 15 12 007333 RING BASE 28 1 13 007334 RING CLAMP 28 1 14 006890 GUARD VALVE 28 1 15 000394 BOLT HEX 3 8 16 X 2 SS 20 16 001863 WASHER FLAT 0 38 X 1 00 X 0 080 SS 32 17 001665 NUT HEX NYLOCK 3 8 16 SS 20 ...

Page 74: ...Section 9 Specifications and Parts Bambi MAX Service Manual Models HL4000 HL9800 69 Bucket Shell Shell Bracket Assembly ITEM MODEL PART DESCRIPTION QTY 18 ALL 014909 BRACKET SHELL ASSY 10 ...

Page 75: ...Section 9 Specifications and Parts Bambi MAX Service Manual Models HL4000 HL9800 70 Valve Attachment ITEM MODEL PART DESCRIPTION QTY 1 ALL 017235 BOLT HEX FLG 3 8 16 X 3 4 SS 4 ...

Page 76: ... VALVE 28 ASSY 1 1 ALL 016303 TUBE VALVE 28 PART ASSY 1 2 016868 SEAL VALVE BTM 28 EPDM 1 3 011523 CLAMP HOSE 15 1 2 SS 2 4 006369 SEAL VALVE TOP 28 1 5 007338 RING SEAL TOP 28 1 6 000009 BOLT HEX 1 4 28 X 29 32 CAD 4 7 000416 SCREW SC 6 32 X 1 1 4 SS 24 8 001833 WASHER FLAT 028 X 0 69 X 0 036 SS 4 9 001688 NUT HEX NYLOCK 1 4 28 SS 4 ...

Page 77: ...ambi MAX Service Manual Models HL4000 HL9800 72 Valve IVC Assembly ITEM MODEL PART DESCRIPTION QTY 10 ALL 015278 IVC ASSEMBLY 1 11 001606 SCREW HXSL 10 24 X 3 4 SS 2 12 001848 WASHER LOCK SPLIT 10 SS 2 13 001843 WASHER FLAT 10 X 1 2 SS 2 ...

Page 78: ...OTOR ASSY 25 28 1 15 015270 DRUM CABLE 1 8 1 16 015271 ANCHOR CABLE 2 17 000223 CAM SENSOR 1 18 001734 PIN SPLIT 1 8 X 3 8 SS 1 19 010735 SCREW SET CUP NYL 10 32 X 1 4 SS 1 20 000413 SCREW SC 6 32 X 5 8 SS 2 21 015287 SCREW SC 8 32 X 1 4 SS 4 22 001606 SCREW 10 24 X 3 4 HXSL SS 4 23 000281 BOLT HX 10 32 X 29 32 CAD 2 24 001848 WASHER LOCK SPLIT 10 SS 6 ...

Page 79: ...R SHEAVE 28 1 28 001617 SHEAVE CABLE 5 29 000232 ROD GUIDE 2 30 000230 ROD SUPPORT 2 31 007107 SPRING DISC 0 650 X 0 855 X 0 060 SS 4 32 005988 RING RETAINER EXT 1 4 PLT 2 33 005214 RING RETAINER EXT 5 8 SS 2 34 000012 BOLT HEX 10 32 X 1 17 32 CAD 5 35 017235 BOLT HEX FLG 3 8 16 X 3 4 SS 4 36 002241 SCREW FSC 10 32 X 1 1 2 SS 4 37 006276 WASHER FLAT 0 64 X 1 19 X 0 060 SS 6 38 001685 NUT HEX NYLOC...

Page 80: ...AR LIFT 28 1 40 008661 ARM LINKAGE LONG 8 41 008663 ARM CARRIER LONG 2 42 008664 SPACER SOLID CARRIER 1 43 008874 SPACER TUBE CARRIER 2 44 008665 BLOCK PIVOT 2 45 001755 BOLT HEX 10 32 X 2 25 32 CAD 2 46 001771 BOLT HEX 10 32 X 3 29 32 CAD 4 47 000449 SCREW FSC 10 24 X 1 2 SS 2 48 002269 WASHER FLAT 0 20 X 0 57 X 0 40 PTFE 16 49 001685 NUT HEX 10 32 SS 6 ...

Page 81: ...RT DESCRIPTION QTY 50 ALL 000235 BAR LIFT 28 1 51 000236 BUSHING GUIDE 2 52 015272 RETAINER CABLE 1 8 1 53 015282 CABLE DRIVE 1 8 ASSY 1 54 000012 BOLT HEX 10 32 X 1 17 32 CAD 4 55 001606 SCREW 10 24 X 3 4 HXSL SS 2 56 001848 WASHER LOCK SPLIT 10 SS 2 57 001843 WASHER FLAT 0 20 X 0 50 X 0 6 SS 4 58 001685 NUT HEX NYLOCK 10 32 SS 4 ...

Page 82: ...ecifications and Parts Bambi MAX Service Manual Models HL4000 HL9800 77 Instant Deployment System IDS ITEM MODEL PART DESCRIPTION QTY 0 BBXHL4000 005407 IDS ASSY 1 BBXHL5000 005408 BBXHL7600 005409 BBXHL9800 005410 ...

Page 83: ...9800 005384 2 BBXHL4000 005352 SPOKE SOLID 30 1 2 10 BBXHL5000 005353 SPOKE SOLID 34 3 8 BBXHL7600 005354 SPOKE SOLID 40 7 8 BBXHL9800 005355 SPOKE SOLID 43 11 16 3 BBXHL4000 014923 HARDWARE SPOKE KIT 10 BBXHL5000 BBXHL7600 BBXHL9800 4 BBXHL4000 010923 CABLE IDS RESTRAINER W SHACKLE 2 BBXHL5000 010924 BBXHL7600 010925 BBXHL9800 010926 5 BBXHL4000 016802 CABLE IDS DEPLOYMENT W SHACKLE 1 BBXHL5000 0...

Page 84: ...RES BAMBI MAX KIT SEAL VALVE BOTTOM 28 SEAL VALVE TOP 28 BUSHING GUIDE CABLE DRIVE ASSEMBLY CLAMP GEAR 8 SS 1 1 2 1 2 Shell Repair Supplies MODEL PART CONTENTS ALL 003613 KIT REPAIR SHELL 008905 PATCH FABRIC 8 X 10 014858 PATCH FABRIC BULK 24 X 68 004502 CLAMP REPAIR SMALL 004503 CLAMP REPAIR MEDIUM 004504 CLAMP REPAIR LARGE 003090 ADHESIVE AQUASEAL 3 4 OZ 003091 ADHESIVE AQUASEAL 8 OZ NOTICE It i...

Page 85: ...ells Urethane adhesive is not included in this kit Urethane adhesive can be purchased separately Contents of 003613 KIT REPAIR SHELL PART DESCRIPTION QTY 011161 BAG TOOL 1 003661 FABRIC REPAIR MANUAL 1 003608 BAG WEIGHT 1 003064 PAD ABBRASIVE 2 003071 ROLLER SEAM 1 1 003074 SCISSORS 1 004502 CLAMP REPAIR SMALL 2 HOLE 1 008905 PATCH FABRIC 8 x10 32OZ PTFF 3 002383 BAG ZIPLOCK 9 x 12 2M 2 ...

Page 86: ...Section 9 Specifications and Parts Bambi MAX Service Manual Models HL4000 HL9800 81 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 87: ...Section 10 Drawings Bambi MAX Service Manual Models HL4000 HL9800 82 Section 10 Drawings Pilot Controls ...

Page 88: ...Section 10 Drawings Bambi MAX Service Manual Models HL4000 HL9800 83 Pilot Controls US Interagency ...

Page 89: ...Section 10 Drawings Bambi MAX Service Manual Models HL4000 HL9800 84 Crew Controls External Power Supply ...

Page 90: ...Section 10 Drawings Bambi MAX Service Manual Models HL4000 HL9800 85 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 91: ...ed to the company for inspection with all transportation and duty charges prepaid g The warranty does not extend to any product that has been accidentally damaged abraded altered punctured abused misused or used for a purpose which has not been approved by the company h This warranty does not apply to any accessories used with the product that are not supplied by the company and any warranty on su...

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