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Express Installation Instructions
1.
Mount regulator on a secure surface in a location with adequate airflow.
2.
Disconnect battery leads, or switch main power supply to OFF position.
3.
Verify that wiring harness is securely connected to regulator.
4.
Connect two BLACK ground wires to alternator ground terminal. Ground
wires must see common system ground.
5.
Connect RED regulator power wire to positive output of alternator or other
constant source of battery voltage.
6.
Connect BLUE regulator field wire to alternator’s field connector. Consult
alternator manual to ensure proper location of wire terminal.
7.
Connect BROWN ignition wire to a switched source of battery voltage. This
may be at the ON side of the ignition switch, or at an oil pressure switch.
8.
Connect positive voltage sense wire to positive output of alternator or other
constant source of battery voltage. This wire must be fused at one amp. Use
included fused wiring pigtail at the source end of the wire run. User-sup-
plied wire is required for the remaining run to the regulator’s. Plug regula-
tor end of wire into the positive voltage sense terminal on regulator.
9.
If an electrical tachometer requires a stator pulse for operation, connect the
WHITE stator wire to the stator/AC tap terminal at the alternator. Connect
the other end of the WHITE stator wire to the “Stator In” terminal on the
regulator. Connect your tach wire to the “Tach Out” terminal on the regu-
lator.
10. Re-connect batteries to system, or turn main battery switch to ON position.
11. Turn engine ignition on. If oil pressure switch is supplying power to
BROWN ignition wire, start engine.
12. Regulator LED should be activated and should scroll through the regula-
tor’s short display.
13. Regulator is pre-set for factory UFP setting. This should be safe for most
battery types. If greater charging efficiency is desired, follow Basic
Programming instructions in Section VII of this manual.
LIMITED PRODUCT WARRANTY
BALMAR warrants to the original consumer/purchaser the product is free from any defects in material or workmanship for a period of
one year from the date of purchase. If any such defect is discovered within the warranty period, BALMAR will replace the regulator
free of charge, subject to verification of the defect or malfunction upon delivery or shipping prepaid to BALMAR.
This warranty DOES NOT apply to defects or physical damage resulting from abuse, neglect, accident, improper repair, alteration, mod-
ification, or unreasonable use of the products resulting in breakdown, cracked or broken cases nor are parts damaged by fire, water,
freezing, collision, theft, explosion, rust, corrosion or items damaged in shipment in route to BALMAR for repair. BALMAR assumes
no responsibility for consequential damage or loss or expense arising from these products or any labor required for service or repair.
BALMAR WILL NOT repair or be held responsible for any product sent without proper identification and return address or RA num-
ber clearly marked on the package. You must include proof of date and place of purchase (photocopy of purchase invoice) or we can-
not be responsible for repairs or replacement. In order to expedite warranty claims more efficiently, BALMAR asks that prior to return-
ing a defective product for repair, you call their customer service department for a warranty return authorization number .
If factory service is required, you can contact our BALMAR Customer Service Department Monday through Thursday, 7:30 AM to 5:30
PM, (PST)1-360 435-6100 ext “3”.
Material required for the repair or replacement for the defective part or product is to be supplied free of charge upon delivery of the
defective regulator to BALMAR, 19009 61st Ave. NE, Arlington, WA 98223. Customer is responsible for all return transportation charges
and any air or rush delivery expense. BALMAR reserves the right to determine whether to repair or replace defective components.
THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS. NO PERSON, AGENT, DEALER IS AUTHORIZED TO GIVE ANY WARRANTY.
BALMAR
19009 61st Ave. NE, Arlington, WA 98223 Phone: (360) 435-6100, Fax: (360) 435-3210
E-mail: [email protected], Web: www.balmar.net
Summary of Contents for Max Charge MC-612
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