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• A

u

 -- 

Absorption

 voltage adjustment. Controls the 

length

 of allowable bulk voltage. Starts at value set by battery

program currently in use. Adjustment spans from 13.5 to 14.8 volts. To reverse direction of scroll, release magnet
and wait for LED to display 

a

u

code. Re-activate switch with magnet and release when desired value is indicated.

• A1

c

 -- 

Absorption

 time adjust

ment

. Controls the minimum 

length of

 non-calculated absorption charging. Standard

value set by battery program selected. Adjustment spans in tenths of hours from 12 minutes to six hours. To reverse
direction of scroll, release magnet and wait for LED to display 

a1

c

code. Re-activate switch with magnet and release

when desired value is indicated.

• F

u

 -- 

Float

 voltage adjustment. Controls the maximum limit of allowable float voltage. Starts at value set by battery

program currently in use. Adjustment spans from 13.0 to 13.8 volts. To reverse direction of scroll, release magnet
and wait for LED to display 

a

u

code. Re-activate switch with magnet and release when desired value is indicated.

• F1

c

 -- 

Float

 time adjustment. Controls the minimum time period for non-calculated float charging. Standard value

set by battery program selected. Adjustment spans in tenths of hours from 12 minutes to six hours. To reverse direc-
tion of scroll, release magnet and wait for LED to display 

a1

c

code. Re-activate switch with magnet and release when

desired value is indicated.

• ap 

-- Amp Manager. Governs the maximum field potential percentage

allowed. Can be used to de-tune alternator output. When “AP” is displayed
on the LED, activate switch. “OFF” code will be displayed. Release switch.
When “AP” is indicated, re-activate and hold switch with magnetic tool.
Display will decrement through percentage values (

98, 96, 94,

and so on).

Release when the desired percentage is indicated.

• e

u

-- Equalization voltage adjustment. Governs equalization/conditioning

voltage. Starts at value set by battery program currently in use. Adjustment
spans from 14.8 to 16.5 volts. To reverse direction of scroll, release magnet
and wait for LED to display 

e

u

code. Re-activate switch with magnet and

release when desired value is indicated.

• e1

c

-- Equalization time adjustment. Controls the time period for equaliza-

tion/conditioning charging. Adjustment spans in tenths of hours from 30
minutes to three hours. To reverse direction of scroll, release magnet and
wait for LED to display 

e1

c

code. Re-activate switch with magnet and release

when desired value is indicated.

• fba 

-- Controls the criteria the regulator uses to

determine how hard the alternator has to be work-
ing to stay in calculated bulk charging mode.
Factory set at 75% field output. Raising 

“fba”

short-

ens calculated bulk charge time. Lower ing 

“fba”

increases calculated bulk charge time. Adjusted in
2% increments. Span of adjustment is 16% to 96%.
To reverse direction of scroll, release magnet and
wait for LED to display 

“fba”

code. Re-activate

switch with magnet and release when desired value
is indicated.

• ffl 

-- Controls the criteria the regulator uses to

determine how hard the alternator has to be work-
ing to stay in calculated absorption charging mode.
Factory set at 75% field output. Raising 

“ffl”

short-

ens calculated absorption charge time. Lower ing

“ffl”

increases calculated absorption  charge time.

Adjusted in 2% increments. Span of adjustment is
16% to 96%. To reverse direction of scroll, release
magnet and wait for LED to display 

“ffl”

code. Re-

activate switch with magnet and release when
desired value is indicated.

• al1 

-- Controls the setpoint at which point field

current is reduced when the the alternator temper-
ature sensor indicates an over-temp condition at the
alternator. Requires temperature sensor installa-
tion. Adjustable from 30°C to 125°C.

Using the Amp Manager

The Max Charge’s Amp Manager feature
is a unique and powerful tool that’s
capable of addressing and solving a
range of potential issues. By using the
Amp Manager to limit alternator horse-
power load, you can minimize belt dust-
ing and slippage caused by a too-small
belt. Inversely, if your alternator is under-
sized to support a large battery bank, the
Amp Manager function can be used to
reduce demand on the alternator and
minimize the possibility of alternator
overheating.

Notes On Battery Equalization

While the Max Charge regulator is capable of completing an equal-
ization exercise, keep in mind that it may be preferable to conduct
an equalization by using a shorepower charger.

Typically, an equalization may require that the batteries be kept at
a heightened voltage level for several hours at a time. As a result, it
may be inconvenient to be able to run your engine for the required
time period. In addition, most battery manufacturers recommend
that the batteries be closely monitored (most flooded batteries
should  be inspected for specific gravity readings periodically, and
boiled electrolyte be replaced during the equalization cycle). This
may be difficult or impossible if attempting to equalize while under-
way.

When considering an equalization cycle for your batteries, it is
essential to determine the time and voltage requirements of your
batteries, prior to initiating the cycle. Your battery manufacturer
should be contacted directly for recommendations. Some manu-
facturers may recommend against equalizations, which may void
warranties if attempted against recommendations.

Use added care when equalizing batteries. Intentional overcharging
of batteries can result in overheating and release of corrosive gases.
Always provide ample ventilation for batteries while equalizing.

Summary of Contents for Max Charge MC-612

Page 1: ...for safe reg ulator installation Failure to work safely could result in injury or damage to your electrical system 1 Always disconnect your battery banks and ensure that switches are OFF prior to inst...

Page 2: ...mined based on the following factors distance from alternator distance from inverters transmitters and other sources of RF noise convenient access and readability of the display The regulator wiring h...

Page 3: ...to an electric tachometer via the regulator See informa tion above 11 Data RX Not currently used Provides input connec tion for planned remote display 12 Data TX Not currently used Provides output con...

Page 4: ...ound terminal connection point G Install Ignition Wire The BROWN Ignition Wire 6 in diagram at right provides the ON OFF voltage for the regulator This wire is included in the Ford style plug at the r...

Page 5: ...ith the ignition on and or with the engine running the regulator s LED should scroll through the basic regulator display If the engine is running the charging voltage will begin to climb to 14 1 volts...

Page 6: ...ing voltage if it senses that ambient battery temperature is warmer or colder than 75 F The Battery 1 Temp circuit 15 is recommended for use with the house battery bank To install the MC TS A 1 Connec...

Page 7: ...charge time by an additional six minutes and com pares real time to target values This will re occur until all values are met 5 Ramp to Absorption 6 Absorption Charge Regulator continues to control th...

Page 8: ...the B1 code on the display slp Voltage Compensation Slope Indicates in milliamps the resistance value the regulator uses to control compensated charging voltage based on battery temperature Al1 Indica...

Page 9: ...reset programming that best suits your bat tery type When the program number matching your battery type is indicated on the display release the switch by lifting the screwdriver off of the epoxy pot t...

Page 10: ...1 Identify the programming code that you want to access 2 When the desired code is indicated activate and hold the magnetic reed switch with the magnetic programming tool The display will indicate th...

Page 11: ...ns calculated bulk charge time Lower ing fba increases calculated bulk charge time Adjusted in 2 increments Span of adjustment is 16 to 96 To reverse direction of scroll release magnet and wait for LE...

Page 12: ...meter to 12VDC and connect the negative lead to the BLACK ground wire at the regulator as shown at right 1 With the ignition OFF check voltage on the red sensing blue field and brown ignition wires in...

Page 13: ...late your investigation to the alternator CAUTION Ensure that all voltage sensitive equipment is turned off prior to starting the engine Voltage is unregulated during this test and could damage sensit...

Page 14: ...14 IIX Suggested Wiring Configurations The following provide some suggsted direction in regard to charging system configuration...

Page 15: ...15...

Page 16: ...1 1 2 to 2 of the plug 3 Positive output cables from both alternators can be run direct to the house battery or from each alternator to a power post with a common run to the house battery bank Using...

Page 17: ...product is free from any defects in material or workmanship for a period of one year from the date of purchase If any such defect is discovered within the warranty period BALMAR will replace the regul...

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