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BATTERY CHARGING AND REPLACEMENT 

 

 

Only  qualified  personnel  are  allowed  to  service  or  charge  the  batteries.  The 
instructions of this handbook and from the battery- manufacturer must be observed. 

 

These batteries are maintenance free; re- filling is prohibited. 

 

Recycling of batteries undergoes national regulations. Please follow all 
regulations. 

 

When handling batteries, open fire is prohibited, gases could cause explosion! 

 

In the area of battery charging neither burning materials nor burning liquids are 
allowed. Smoking is prohibited and the area must be ventilated. 

 

Park the PLD securely before starting charging or installing/changing the batteries 

 

Before finishing the maintenance work, make sure, that all cables are connected 
correctly and that there is no contact with other components of the PLD. 

 

The PLD is equipped with following 
sealed liquid acid batteries: 

 

 

2 pc 12V/ 85Ah(C5) 

 

Optional: 2 pc 12V/ 106Ah

 

 

ONLY USE SEALED LIQUID ACID BATTERIES. 
THE WEIGHT OF THE BATTERIES WILL AFFECT THE 
PLD

’S OPERATING BEHAVIOR. 

PLEASE CONSIDER THE MAXIMUM OPERATING 
TEMPERATURE OF THE BATTERIES.

                                         

 
 

Replacement 

Park the PLD securely (1) and activate the emergency button (3). 
Unbolt  the  2  screws  on  the  main  cover  and  remove  the  cover. 
First, unbolt the screws of the negative terminals (indicated with 
‘-‘). Then, unbolt the screws of the positive terminals (indicated 
with ‘+’) and put the cables aside. 
Unbolt the batteries connecting bars and remove them (fig. 13). 
Remove the batteries carefully by observing not to hit the upper 
electrical instruments board or the upside oil tank. The 
installation is in the reverse order of the 
 

First, connect the positive terminals. Otherwise the PLD could 
be damaged. 

 

 

 

 

Fig. 12: battery replacement 

Summary of Contents for PLD PLUS

Page 1: ...Do not use the electric PLD before reading and understanding these operating instructions NOTE Please check the designation of your present type at the last page of this document as well as on the ID...

Page 2: ...Dock in the lowered position 4 Roll item on to the platform 1 Use steering controls on control panel to operate the Portable Loading Dock 2 Position the Portable Loading Dock behind truck 3 Raise pla...

Page 3: ...customer vehicle 7 Raise platform off customer vehicle 8 Move the dock away from customer vehicle 9 Return dock to the assigned area 10 Remember to charge the Portable Loading Dock regularly UNLOADIN...

Page 4: ...the Portable Loading Dock Never turn the Portable Loading Dock with an elevated load Lower the load prior to turning Never push or pull the Portable Loading Dock with an associate on the platform of t...

Page 5: ...he PLD all the way to the ground and turn off DURING TRANSPORTATION ON A TRUCK ALWAYS FASTEN THE PLD SECURELY Lower the platform and park the PLD securely Dedicated lashing belts at both sides each of...

Page 6: ...the wheels Check the function of the emergency brake by activating the emergency button Check the tiller arm switch braking function Check the lifting and lowering functions by operating the buttons...

Page 7: ...LLING IS ONLY ALLOWED IF THE DECK IS LOWERED DOWN TO THE LIFTING POINT 12in After starting the PLD by pulling out the E Stop and typing in code move the tiller to the Operating zone F fig 11 Turn the...

Page 8: ...leased the tiller moves automatically up to the upper baking zone B The PLD brakes until it stops The safety belly button 12 prevents the operator from being crushed If this button is activated the PL...

Page 9: ...here is no contact with other components of the PLD The PLD is equipped with following sealed liquid acid batteries 2 pc 12V 85Ah C5 Optional 2 pc 12V 106Ah ONLY USE SEALED LIQUID ACID BATTERIES THE W...

Page 10: ...e checked from the discharge indicator To control the status the charging must be interrupted and the PLD must bestarted Park the PLD at a dedicated secured area with a dedicated power supply Lower th...

Page 11: ...erval Month 1 3 6 12 Hydraulic 1 Check the hydraulic cylinder piston for damage noise and leakage 2 Check the hydraulic joints and hose for damage and leakage 3 Inspect the hydraulic oil level refill...

Page 12: ...k the main power cable for damages 32 Check the start up protection during charging Function 33 Test the audio warning signal 34 Check the air gap of the electromagnetic brake 35 Test the emergency br...

Page 13: ...3 0L Waste materials like oil used batteries or other items must be properly disposed and recycled according to the national regulations and if necessary brought to a recycling company c Checking elec...

Page 14: ...s charging Charge the battery completely and then remove the main power plug from the electrical socket Battery not connected Connect the battery correctly The fuse is faulty Check and eventually repl...

Page 15: ...Fuses ECL22M FU1 10 A FU2 0 5 A FU01 60 A FU02 100 A...

Page 16: ......

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