Ballymore PLD PLUS Instruction Handbook Manual Download Page 5

 

The PLD should always be operated on level surfaces. Keep watching the condition of 
load. Stop operating the PLD if load becomes unstable. Brake the PLD and activate the 
emergency button (3) by pushing when sliding load on or off the PLD. If the PLD has any 
malfunctions,  follow  chapter  6.  Practice  maintenance  work  according  to  regular 
inspection.  This  PLD  is  not  designed  to  be  water  resistant.  Use  the  PLD  under  dry 
conditions.  Prolonged  continuous  operation  might  cause  damage  of  the  power  pack. 
Stop operation if temperature of hydraulic oil is too high. 

 

  When operating the PLD, the operator must wear safety shoes. 

  The operating lighting must be minimum 50 lumens. 

  To prevent unintended sudden movements when not operating the PLD (i.e. from 

another person, etc.) lower the PLD all the way to the ground and turn off. 

 

  DURING TRANSPORTATION ON A TRUCK ALWAYS FASTEN THE PLD 

SECURELY 

 

  Lower the platform and park the PLD securely. Dedicated lashing belts at both sides 

each of the PLD deck’s handrail and fasten the other side at the transporting truck. 

 

Decommissioning

 

  For storage, remove the load, lower the PLD to the lowest position, grease all in this 

handbook mentioned greasing points (regular inspection), eventual protect the PLD 
against corrosion and dust. Remove the batteries and jack the PLD safety, so that 
there will be no flattening after storage. 

 

  For final decommissioning, send the PLD to a designated recycling company. Oil, 

batteries and electric components must be recycled due to legal regulations. 

 

DAILY INSPECTION

 

  This chapter describes pre-shift checks before putting the PLD into operation. 

  Daily inspection is effective to find the malfunction or fault on this PLD. Check the 

PLD on the following points before operation. 

Summary of Contents for PLD PLUS

Page 1: ...Do not use the electric PLD before reading and understanding these operating instructions NOTE Please check the designation of your present type at the last page of this document as well as on the ID...

Page 2: ...Dock in the lowered position 4 Roll item on to the platform 1 Use steering controls on control panel to operate the Portable Loading Dock 2 Position the Portable Loading Dock behind truck 3 Raise pla...

Page 3: ...customer vehicle 7 Raise platform off customer vehicle 8 Move the dock away from customer vehicle 9 Return dock to the assigned area 10 Remember to charge the Portable Loading Dock regularly UNLOADIN...

Page 4: ...the Portable Loading Dock Never turn the Portable Loading Dock with an elevated load Lower the load prior to turning Never push or pull the Portable Loading Dock with an associate on the platform of t...

Page 5: ...he PLD all the way to the ground and turn off DURING TRANSPORTATION ON A TRUCK ALWAYS FASTEN THE PLD SECURELY Lower the platform and park the PLD securely Dedicated lashing belts at both sides each of...

Page 6: ...the wheels Check the function of the emergency brake by activating the emergency button Check the tiller arm switch braking function Check the lifting and lowering functions by operating the buttons...

Page 7: ...LLING IS ONLY ALLOWED IF THE DECK IS LOWERED DOWN TO THE LIFTING POINT 12in After starting the PLD by pulling out the E Stop and typing in code move the tiller to the Operating zone F fig 11 Turn the...

Page 8: ...leased the tiller moves automatically up to the upper baking zone B The PLD brakes until it stops The safety belly button 12 prevents the operator from being crushed If this button is activated the PL...

Page 9: ...here is no contact with other components of the PLD The PLD is equipped with following sealed liquid acid batteries 2 pc 12V 85Ah C5 Optional 2 pc 12V 106Ah ONLY USE SEALED LIQUID ACID BATTERIES THE W...

Page 10: ...e checked from the discharge indicator To control the status the charging must be interrupted and the PLD must bestarted Park the PLD at a dedicated secured area with a dedicated power supply Lower th...

Page 11: ...erval Month 1 3 6 12 Hydraulic 1 Check the hydraulic cylinder piston for damage noise and leakage 2 Check the hydraulic joints and hose for damage and leakage 3 Inspect the hydraulic oil level refill...

Page 12: ...k the main power cable for damages 32 Check the start up protection during charging Function 33 Test the audio warning signal 34 Check the air gap of the electromagnetic brake 35 Test the emergency br...

Page 13: ...3 0L Waste materials like oil used batteries or other items must be properly disposed and recycled according to the national regulations and if necessary brought to a recycling company c Checking elec...

Page 14: ...s charging Charge the battery completely and then remove the main power plug from the electrical socket Battery not connected Connect the battery correctly The fuse is faulty Check and eventually repl...

Page 15: ...Fuses ECL22M FU1 10 A FU2 0 5 A FU01 60 A FU02 100 A...

Page 16: ......

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