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Baldor POW'R LITE PL6000K, Installation & Operating Manual

Introducing the Baldor POW'R LITE PL6000K - a powerful lighting solution for all your needs. Ensure seamless installation and optimal performance with the comprehensive Installation & Operating Manual. Download this essential manual for free from our website and unlock the full potential of your PL6000K.

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Table of Contents

Table of Contents  i

MN2488

Section 1

Product Safety Information

1-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safety Notice

1-1

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Responsibility

1-1

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IMPORTANT SAFETY INSTRUCTIONS

1-2

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Caution Statements

1-6

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Section 2

General Information

2-1

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Limited Warranty

2-1

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Section 3

Receiving & Installation

3-1

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Receiving & Inspection

3-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Lifting the Light Tower

3-1

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Installation

3-1

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Trailer Checks

3-2

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Engine/Generator Checks

3-2

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Trailer Stabilization Checks

3-2

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Light Mast Checks

3-2

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Light Fixtures Checks

3-2

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Electrical Systems Checks

3-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Electrical Connections

3-3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Battery Connections

3-4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Section 4

Operation

4-1

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Preoperational Checklist

4-1

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Towing Instructions

4-2

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Trailer Setup

4-3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Light Tower Setup

4-4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Engine Controller

4-5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

POW’R LITE Operation

4-6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Light Tower Stow Procedure

4-8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Trailer Setup for Towing

4-8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Section 5

Troubleshooting and Maintenance

5-1

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Maintenance

5-1

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General Checks

5-1

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Change Engine Oil

5-1

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Check Air Cleaner

5-1

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Flood Light Bulb Replacement

5-1

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Cleaning

5-2

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POW’R LITE Troubleshooting Guide

5-3

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Summary of Contents for POW'R LITE PL6000K

Page 1: ...POW R LITE PL6000K Portable Light Tower Installation Operating Manual 9 06 MN2488 ...

Page 2: ...chemicals known to the state of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories are known to the state of California to cause cancer birth defects and other reproductive harm ...

Page 3: ...railer Stabilization Checks 3 2 Light Mast Checks 3 2 Light Fixtures Checks 3 2 Electrical Systems Checks 3 2 Electrical Connections 3 3 Battery Connections 3 4 Section 4 Operation 4 1 Preoperational Checklist 4 1 Towing Instructions 4 2 Trailer Setup 4 3 Light Tower Setup 4 4 Engine Controller 4 5 POW R LITE Operation 4 6 Light Tower Stow Procedure 4 8 Trailer Setup for Towing 4 8 Section 5 Troub...

Page 4: ...ii Table of Contents MN2488 ...

Page 5: ...his equipment System documentation must be available to anyone that operates this equipment at all times Keep non qualified personnel at a safe distance from this equipment Only qualified personnel familiar with the safe installation operation and maintenance of this device should attempt start up or operating procedures Always stop engine before making or removing any connections Always stop engi...

Page 6: ...ehicle is designed for the load Using a vehicle that is too small is very dangerous Be certain that it can handle the M G V W Maximum Gross Vehicle Weight and the tongue weight for safe towing and braking WARNING For a new trailer the wheel lug nuts should be tightened to the proper torque specification before use after 50 miles of operation and every 100 miles of operation thereafter Failure to c...

Page 7: ... or parts that are controlled by this equipment Improper use can cause serious or fatal injury WARNING Exhaust fumes gases are extremely dangerous and can cause severe illness or death Never breathe exhaust fumes produced by a running engine Only run the engine outdoors where ventilation is plentiful Exhaust gases contain carbon monoxide a colorless odorless and extremely dangerous gas that can ca...

Page 8: ...eling Gasoline and diesel fuel are flammable and can cause fire explosions injury or death WARNING Never store an engine with fuel in its tank indoors or in an enclosed poorly ventilated area where gasoline fumes could reach an ignition source and cause an explosion Fumes may reach an open flame electrical spark or pilot light as on a furnace water heater clothes dryer etc Gasoline and diesel fuel...

Page 9: ...rting the engine WARNING When transporting a light tower secure the unit to prevent movement during transport WARNING Never connect this light tower to any buildings electrical system unless a licensed electrician has installed an approved transfer switch The National Electrical Code NEC requires that connection of a generator to any electrical circuit normally powered by means of an electric util...

Page 10: ... or with any electrical load connected as damage to the light tower may result Caution Never stop the engine with any of the lights on or with any electrical load connected as damage to the light tower may result Caution Careless handling or storage of the light fixtures can damage the fixtures lenses and or bulbs Caution Do not overfill the engine oil Serious damage to the engine can result from ...

Page 11: ...einstallation shipment or otherwise Problems with Baldor products can be due to improper maintenance faulty installation non Baldor additions or modifications or other problems not due to defects in Baldor workmanship or materials If a Baldor Generator repair facility determines that the problem with a Baldor product is not due to defects in Baldor workmanship or materials then the customer will b...

Page 12: ...2 2 General Information MN2488 ...

Page 13: ...d becoming stuck or tipping over The lift slots are designed for use with a fork lift A spreader bar and chains see Figure 3 1 can also be used Installation The light tower is delivered completely assembled tested and ready for use No assembly is required However before putting the light tower to use the system should be completely checked to ensure it is ready for operation See Figure 3 1 The lig...

Page 14: ... maintenance check procedures to ensure all fluid levels are correct before each use 2 Verify that electrical receptacles switches and circuit breakers are not damaged Trailer Stabilization Checks Consists of 2 rear mounted outrigger assemblies and the jack on the trailer tongue 1 Verify that the jack rotates and locks into position 2 Ensure that all bolts nuts and other hardware are tight and not...

Page 15: ...s light tower is to provide portable lighting where main utility power supply is not available It is not intended to connect to a building s wiring system Protection Single Phase circuit protection is provided within the light tower Electrical Outlets The electrical panel provides a duplex 120V 20A GFCI receptacle and a 240V 30A twist lock receptacle Both receptacles may be used at the same time a...

Page 16: ...n with an acid neutralizing agent A common practice is to use a solution of one pound 500 grams bicarbonate of soda to one gallon four liters of water The bicarbonate solution is to be added until evidence of reaction foaming has ceased The resulting liquid is to be flushed with water and the area dried WARNING A battery presents a risk of fire because they generate hydrogen gas Hydrogen gas is ex...

Page 17: ...Receiving Installation 3 5 MN2488 Figure 3 3 Trailer Harness ...

Page 18: ...3 6 Receiving Installation MN2488 ...

Page 19: ...ed to 32 psi and that lug bolts are tightened to 90 lb ft Inspect engine generator parts for any obvious damage or loose parts Inspect control panel for damage or loose fasteners Inspect mast wiring for cuts abrasions and loose connections Check light fixtures for lamp reflectors and lens damage Inspect both winches cables cable clamps and pulleys for damage and proper operation Figure 4 1 POW R L...

Page 20: ...ns See Figure 4 1 for component identification 1 Mast must be stowed and locked mast lock pin installed 2 If the light fixtures are mounted on the mast reposition the light fixtures on the stowed mast so the four light glass fronts are tilted away from the objects that may be propelled from the tires during transportation 3 Ensure that all light fixtures are properly secured to the mast 4 If outri...

Page 21: ...e incline front of the trailer lower than the rear of the trailer 2 Apply and check the parking brake if equipped optional equipment 3 Disconnect the safety chains and the trailer light connector from the tow vehicle 4 Pull the pin on the front jack and rotate the jack 90 degrees to the vertical position Lock the jack in the vertical position using the pin to secure it 5 Move the Coupler Handle to...

Page 22: ...r reposition a light tower when the mast is extended or in the vertical position Unless the mast is in its stowed position it may contact overhead wires or cause the light tower to be unbalanced or tip over 1 With the Light Mast in its stowed position install or reposition the four light fixtures to the desired placement when the tower is raised 2 Pull the Mast Lock pin so the mast is no longer se...

Page 23: ...rator If generator is running if the auxiliary input is energized an immediate shutdown will occur Optional connections Low Oil Pressure On displays low oil pressure condition After the Safety On timer has expired a shutdown will occur Alternator Charge Failure On displays low battery voltage condition at the battery High Coolant Temp On indicates engine coolant temperature has exceeded the high e...

Page 24: ...more than 30 seconds or the heating element may be damaged Caution Do not engage the starter motor for more than 60 seconds at a time or damage may result Caution Never use explosive engine starting fluids Please read the engine manual and unit placards carefully before starting the engine Starting fluids are not compatible with the preheat cycle Engine Start Procedure see Figure 4 5 1 Make sure a...

Page 25: ... cables may be connected or disconnected while generator is running Use extreme care not to touch any electrical wire or terminal to avoid shock hazard 5 Keep Engine Compartment doors closed at all times This prevents rain or other harmful elements from entering the compartment Figure 4 6 Receptacle Panel Single Phase Test Reset GFCI Outlet 120V 20A 240V 30A Circuit Breaker Double pole Circuit Bre...

Page 26: ...ists do not continue seek expert advise 2 Loosen the Mast Rotation Lock and rotate the light mast so the lights face the rear of the trailer Tighten the Mast Rotation Lock There is an indicator mark on the mast that will line up with the mast bracket indicator when the light fixtures are in the transport position This allows the mast when lowered to the horizontal transport mode to rest on the bra...

Page 27: ... are tight and no leaks exist 4 Make sure the fuel cap fits snugly on the fuel tank and that the fuel tank does not leak 5 Inspect the condition of AC outlets for damage and replace if damaged 6 Test all GFCI Ground Fault Circuit Interrupter receptacles daily by pressing the test button on the receptacle during operation Ensure that the GFCI trips and and no voltage is present at the receptacle Re...

Page 28: ...Hrs 125 Hrs 250 Hrs 500 Hrs 1000 Hrs 2500 Hrs Safety Guard Inspection S Fluid Leak Inspection General S Oil Level Check S Coolant Level Check S Fan Alternator Belt Inspection S Radiator Core Inspection S Air Filter Element Check Dry Type Air Filter Check Oil Bath Type S Oil Replacement Initial only S Oil Filter Replacement Initial only S Oil Replacement S Check mast cables Check lighting lead wire...

Page 29: ...ower output Clogged fuel filter or leaking fuel line connections Exhaust system clogged Air filter clogged Fuel injectors nozzles clogged or stuck Valve clearance needs adjusting or valve springs broken Governor or injector pump defective Tighten all fuel fittings and bleed air from fuel system Check muffler and exhaust manifold clear any obstructions Replace air filter Have unit checked by qualif...

Page 30: ...5 4 Troubleshooting and Maintenance MN2488 Figure 5 7 Flood Light Mast Wiring ...

Page 31: ...Troubleshooting and Maintenance 5 5 MN2488 Figure 5 8 Engine and Control Wiring ...

Page 32: ...5 6 Troubleshooting and Maintenance MN2488 ...

Page 33: ...Baldor District Offices ...

Page 34: ...the state of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories are known to the state of California to cause cancer birth defects and other reproductive harm BALDOR ELECTRIC COMPANY P O Box 2400 Ft Smith AR 72901 2400 479 646 4711 Fax 479 648 5792 ...

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