Baldor DBSC 100 Series Page 38 Installation And Operating Manual Download

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BALDOR ELECTRIC COMPANY

P.O. Box 2400

Fort Smith, AR 72902–2400

(501) 646–4711

Fax (501) 648–5792

Baldor Electric Company

Printed in USA

MN1229

6/96 C&J2500

M O T O R S A N D D R I V E S

BALDOR ELECTRIC COMPANY

P.O. Box 2400

Fort Smith, AR 72902-2400

(501) 646-4711

Fax (501) 648-5792

0 Baldor Electric Company

in USA

MN1229

C&J2500

Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Summary of Contents for DBSC 100 Series

Page 1: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

Page 2: ...and Operating Manual AC Servo Drive 25 00 E A I A D O I R MOTORS AND DRIVES AC Servo Drive DBSC 100 Series AC Servo Control Installation and Operating Manual 6 96 M N 1 2 2 9 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 3: ...ition 3 4 Active Low Definition 3 4 Command Input 3 7 Table of Contents Section 1 Introduction and Conformity 1 1 Introduction 1 1 Conformity 1 1 Limited Warranty 1 2 Safety Notice 1 3 Precautions 1 3 Section 2 Specifications 2 1 Identification 2 1 General Specifications 2 2 Signal Levels 2 4 Regeneration 2 5 Operating Conditions 2 5 Optional 24VDC Input 2 5 Section 3 Installation 3 1 Overview 3 1...

Page 4: ...00 Connector Descriptions 6 2 Mounting Hole Location 6 3 TOC 2 M N 1 2 2 9 REGEN Resistor 3 8 Resolver Wiring 3 8 Encoder Output 3 9 Serial Interface Wiring 3 10 Optional Control Signal Wiring 3 11 Fault Relay Output 3 11 24VDC External Power Source 3 11 Control Inputs 3 12 Control Outputs 3 12 Electronic Handwheel Optional 3 13 Cable Preparation 3 13 Cable Connection 3 14 Section 4 System Setup 4...

Page 5: ... boards EN 60529 Degrees of protection provided by enclosure Section 1 Introduction and Conformity Introduction The Baldor Series Controls represent the latest technology in microprocessor based motor controls The user programmable parameters available in every control provides the ability to customize the control to most any application Baldor has tried to ensure that the information in this manu...

Page 6: ...ization Number and any return shipments must be prepaid Limited Warranty For a period of one 1 year from the date of original purchase BALDOR will repair or replace without charge controls which our examination proves to be defective in material or workmanship This warranty is valid if the unit has not been tampered with by unauthorized persons misused abused or improperly installed and has been u...

Page 7: ...ollowed Electrical shock can cause serious or fatal injury Safety Notice This equipment contains high voltage Electrical shock can cause serious or fatal injury Only qualified personnel should attempt the start up procedure or troubleshoot this equipment This equipment may be connected to other machines that have rotating parts or parts that are driven by this equipment Improper use can cause seri...

Page 8: ...4VDC to X2 without the option the control will be damaged WARNING Do not remove cover for at least five 5 minutes after AC power is disconnected to allow capacitors to discharge Dangerous voltages are present inside the equipment Electrical shock can cause serious or fatal injury WARNING Improper operation of control may cause violent motion of the motor shaft and driven equipment B e certain that...

Page 9: ...AC 1 Input Power and External 24 VDC Logic Input Section 2 Specifications Code Current 02 2 5 Amps 05 5 Amps Code Input Control Options A B E F Pulse Direction with RS 232 Pulse Direction with RS 422 RS485 Electronic Handwheel Pulse Follower with RS 232 Electronic Handwheel Pulse Follower with RS 422 RS485 Code Feedback Options A B Standard Resolver Encoder Code Field Bus Options A B None CAN Bus ...

Page 10: ...temperature of 25 C unless otherwise stated General Specifications 230VAC Description Input Voltage Range 230VAC 10 Nominal Input Frequency Nominal Output Bus Range Nominal Current 10 Peak Phase Current 10 2 5s 5s Nominal Output Power Efficiency Minimum Load Inductance Nominal Switching Frequency Mounting Overall Dimensions Weight Operating Altitude Operating Temperature Rated Storage Temperature ...

Page 11: ... temperature of 25 C unless otherwise stated General Specifications 115VAC Description Input Voltage Range 115VAC 10 Nominal Input Frequency Nominal Output Bus Range Nominal Current 10 Peak Phase Current 10 2 5s 5s Nominal Output Power Efficiency Minimum Load Inductance Nominal Switching Frequency Mounting Overall Dimensions Weight Operating Altitude Operating Temperature Rated Storage Temperature...

Page 12: ...ed 1 Factory Setting Signal Levels Description U n i t D B S C 102 D B S C 105 Command Input V D C 1 0 Command Signal Resolution b i t s 1 2 ND Conversion Rate l i s e c 4 7 6 Control Inputs X3 6 X3 7 X3 9 X3 10 V D C 1 2 to 29 X3 11 X3 12 X3 13 X3 16 X3 17 Feedback System R e s o l v e r Feedback Resolution Velocity 1500 RPM b i t s 1 6 Velocity 6000 RPM 1 4 Velocity 6000 RPM 1 2 Resolver Pole Pa...

Page 13: ...th 24V option VDC 0 350 Regeneration Description U n i t D B S C 102 D B S C 105 Maximum REGEN Switching Current A 7 Maximum Load Inductance µ H 1 0 0 REGEN Resistor for R G 5 6 DBSC 10X AAA 230VAC REGEN Resistor for R G 2 7 DBSC 10X AAA 1 115VAC Continuous REGEN Power with W a t t s 4 4 230VAC 115VAC Input Voltage REGEN Power W a t t Sec 4 3 0 Operating Conditions Description U n i t D B S C 102 ...

Page 14: ...y from 5 C to 40 C Maximum ambient temperature is 40 C Section 3 Installation Overview This section describes the proper mounting and wiring procedure for the Baldor Series DBSC 100 AC Servo Control If problems arise after installation please refer to the Diagnostics and Troubleshooting section of this manual Location and Mounting CAUTION Avoid locating control immediately above or beside heat gen...

Page 15: ...labeled PE of the control Be sure to comply with local codes Overload Protection Baldor Controls feature UL approved motor overload protection suitable for motors that consume at least 50 of the output rating of the control Other governing agencies such as NEC National Electric Code may require separate over current protection The installer of this equipment is responsible for complying with NEC g...

Page 16: ...Supply Input Figure 3 1 D B S C 100 Connector Locations r i Optional LJ Hardware Power Connector 24VDC Supply Input X1 PE L N U V W DB D B r X 2 24 v I 0 v L 0 0 0 0 0 0 0 0 0 0 DBOn 0 X 3 AS1 C I C I C I C I C I C I C I C I Off On Ready 0 1Monitor 2 3 4 5 6 7 8 I I II 0 0 x 9 X 6 0 X 7 0 0 0 x 8 Encoder Input Serial Interface Encoder Output Resolver Input MN1229 3 3 Artisan Technology Group Quali...

Page 17: ...ld X3 12 Hold function is Active Hold function is not active Motor Wiring Connect the motor leads as follows 1 Connect motor phase U to X1 U 2 Connect motor phase V to X1 V 3 Connect motor phase W to X1 W Signal Connector Active Condition Inactive Condition Enable X3 9 Control Enable Control Disabled CWLimit X3 10 CWRotation Enabled CWRotation Disabled CCWLimit X3 11 CCWRotation Enabled CCWRotatio...

Page 18: ... is Iin 10mA maximum for each input Control Signal Wiring Continued Figure 3 2 Active HIGH LOW Relationship Active Low Active High GNDext Vext Sink Source 24VDC GND GND 24VDC X3 Pin 7 CREF Pin 9 Enable Pin 10 CW Pin 11 CCW Pin 12 Hold Pin 13 Reset Pin 16 Machine Input 1 Pin 17 Machine Input 2 Note T h e s e pins are shown wired together Although this can be done each input is usually connected to ...

Page 19: ...MD CMD Fault Fault Note Shown as Active High 3 6 M N 1 2 2 9 Control Signal Wiring Continued X3 X3 Figure 3 3 Wiring CMD CMD AGND Control Diagram 1 2 3 Note F a u l t 4 Shown as Active High Fault 5 Optional External CIV 6 Power Source GND 24VDC 7 8 CREF Ground Return 0 0 9 Enable 0 0 10 CW Limit 0 C 11 CCW Limit 0 0 12 Hold 0 0 13 Reset Pulse Input 14 Direction Input 15 Machine Input 1 16 Machine ...

Page 20: ...2 F Connect the command common analog ground wire to X3 3 Control Signal Wiring Continued Command Input The Analog Input at X3 pins 1 2 and 3 can be wired for single ended or differential input operation Figure 3 4 shows these configurations Figure 3 4 Command Input Mode CMD CMD AGND X3 1 2 3 CMD AGND X3 Differential Input S i n g l e Ended Input 1 Determine if your application requires Single End...

Page 21: ...nd Sine to X8 8 4 Connect the Analog Ground wire to X8 5 REGEN Resistor If the motor is connected to a large inertia load that may require rapid deceleration an external REGEN resistor must be installed as follows 1 Connect one wire from the REGEN Resistor to connector X1 7 2 Connect the other wire from the REGEN Resistor to connector X1 8 1 REFERENCE COSINE 2 SINE 3 4 GND 5 REFERENCE 6 COSINE 7 S...

Page 22: ...resolution must be set as described in the software manual Encoder Output The encoder output provides position information to the host position controller Use twisted pair shielded cable with an insulated overall shield Connect the Encoder Output signals to the positioner as follows See Figure 3 6 Figure 3 6 Encoder Output 1 Channel A Channel B 2 Channel C 3 4 GND 5 Channel A 6 Channel B 7 Channel...

Page 23: ...ls Maximum rating of this power source is 5VDC at 350mA Serial Interface Wiring X6 RS232 PC X6 1 1 1 RD 2 2 2 TD 3 3 3 4 4 4 5 GND 5 5 6 6 6 RTS 7 7 7 CTS 8 8 8 9 9 5VDC TX RX R X GND RTS RTS CTS CTS Serial Interface The Serial interface DB9 connector X6 is used for communication with a PC Personal Computer or other equipment RS232 Not available in model DBSC 10X BXX For the RS232 interface a stan...

Page 24: ...sitive lead to X2 24V 2 Connect the Negative lead to X2 0V Optional Control Signal Wiring Fault Relay Output Optional A normally closed relay contact is provided at X3 4 and X3 5 This contact can be used to drive an external fault indicator circuit to indicate a fault condition has occurred If a fault occurs the fault must be reset X3 13 Wire the optional external fault indicator circuit as follow...

Page 25: ...ble Refer to software setup manual for further details Optional Control Signal Wiring Continued Control Inputs Optional These control inputs are optional Their reference common is CREF at X3 7 see Figure 3 3 The voltage range is 12VDC to 29VDC for these inputs They may be used by a PLC or other signal source within your application 1 Connect the Machine Input 1 MAI1 signal to X3 16 2 Connect the M...

Page 26: ...another power supply or damage to the control may result Electronic Handwheel Optional The electronic handwheel pulse follower is an optional connection that allows the control to follow the pulses from an encoder input This is a factory installed option and must be ordered with the control This wiring must be separated from power wiring Separate encoder cable by at least 3 from parallel runs of p...

Page 27: ...able Connection 1 Differential Connections Only Connect the cable Braided Shield to DBSC control connector X9 13 Signal Name Channel A Channel A Channel B Channel B Channel C Channel C Encoder Supply 5VDC Ground Return X9 Connector X9 1 A X9 6 A X9 2 B X9 7 B X9 3 C X9 8 C X9 11 X9 13 2 Single Ended Connections Only Differential inputs are recommended for best noise immunity If only single ended e...

Page 28: ... 0 0 0 1 0 0 0 1 0 1 0 0 2 1 1 0 0 3 0 0 1 0 4 Section 4 System Setup AS1 1 AS1 2 AS1 3 AS1 4 Card Address Hexadecimal 0 0 0 0 0 1 0 0 0 1 0 1 0 0 2 1 1 0 0 3 0 0 1 0 4 Overview The system setup section assumes that all wiring has been completed If not refer to Section 3 of this manual and complete all wiring for the options you have It is also assumed that all power is still OFF Be sure the DIP s...

Page 29: ...E switch at connector pin X3 9 or software command DIP Switch Settings Continued The top 4 switches allow communications with up to 16 different DBSC controls The PC software program allows selection of each individual control for monitoring or configuration changes The bottom 4 switches 5 8 have the purpose shown in Table 4 2 Table 4 2 Control Configuration Switch Function Switch Position ON OFF ...

Page 30: ...jumpers SB 601 609 are at pins 3 4 4 Reinstall the cover Jumper Settings Note R S 232 is not available for model DBSC 10X BXX Note RS422 485 is not available for model DBSC 10X AXX Determine the desired mode of operation Refer to Table 4 3 and determine the correct jumper positions for that mode Table 4 3 Jumper Setting Configuration Jumpers Function Jumper Position Option SB 601 609 RS232 1 2 Axx...

Page 31: ...ware Manual 6 Turn ON the input power to the control Power Up Several assumptions are made These assumptions are 1 T h e system setup section assumes that all wiring has been completed 2 A l l power is still OFF 3 T h e DIP switch AS1 located on the DBSC panel Figure 3 1 is properly set 4 T h e jumper at SB 601 609 is correctly set First Time Power Up The following procedure is for the first time ...

Page 32: ...this manual The control is now ready for operation This indicates normal microprocessor test sequence If the sequence ended abnormally or the decimal point is ON refer to the troubleshooting section of this manual 8 I f the Ready LED is green and ON and the Monitor display shows the letter d the control is ready to be configured using the software program Refer to the Software Manual for software ...

Page 33: ...to control cabinet Red 9 EEPROM fault Reset control Section 5 Troubleshooting Ready Monitor Status Cause OFF OFF Control Disabled No Fault Green Decimal Control Enabled Normal operating mode No Point Fault Red 1 Over voltage fault DC Bus Missing or wrong REGEN resistor Input voltage too high Red 3 Over current fault More than 2X peak current Motor leads shorted or control failure Red 4 Over or Und...

Page 34: ... power is dissipated into the the optional REGEN resistor Table 5 1 Operating Mode Indications Continued Ready Monitor Status Cause Red L Both limit switches active Defective or missing limit switch or wiring Green H Hold Position mode Hold mode activated by hardware or software Green d Control Disabled Disable mode activated by hardware or software Red U EEPROM fault Reset control Green J Jog mod...

Page 35: ...Section 6 Drawings 6 1 MN1229 DBSC Dimensions Section 6 Drawings DBSC Dimensions MN1229 6 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 36: ...B I 0 0 X2 24v I 1 0 Ov I I 0 X1 Power Connector 1 E a r t h 2 L 3 N 4 U 5 V 6 W 7 D B 8 D B 1 Input Power 1 M o t o r R E G E N Resistor X2 Optional Logic Supply 1 2 4 V D C 2 C o m m o n X3 Input Output Signals 1 C M D 1 I n p u t Command 2 C M D 3 A G N D 4 F a u l t 5 F a u l t 6 C I V 7 C R E F 8 C G N D 9 E N A B L E 10 C W t 1 1 C C W 1 12 H O L D 13 R E S E T 15 DIRECTION 1 Input 14 P U L ...

Page 37: ...te mounting using two 2 tabs and four 4 screws provided Mounting Hole Location U 0 Heat Sink 2 5 2mm Location of mounting hole Locate and drill hole in enclosure Mount control to enclosure 6 028 153mm Alternate mounting using two 2 tabs and four 4 screws provided 0 V Rear View MN1229 6 3 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 38: ...rinted in USA MN1229 6 96 C J2500 M A I M O I R MOTORS A N D DRIVES BALDOR ELECTRIC COMPANY P O Box 2400 Fort Smith AR 72902 2400 501 646 4711 Fax 501 648 5792 0 Baldor Electric Company P r i n t e d in USA MN1229 6 9 6 C J2500 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 39: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

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