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Copyright 2022 Baker Hughes Company. All rights reserved.

6B. PILOTS WITH BLACK AND WHITE/GREEN SPRING:

  

       Install Closing Cap with Adjusting Screw, Spacer, Sealing      

 

       Nut, and O-Ring. The spacer prevents the Black and White/  

 

Green springs from being over compressed

.

Figure 15

 - Installing the closing cap assembly with spacer (to 

prevent spring over compression) for Pilots with the Black and 

White/Green Springs.

 

Figure 16

 - Body Insert Assembly

7. 

Refer to Figure 17. Stack the following parts on the Bottom 

Cap in the order shown in the drawing:

 

Return Spring  Orifice

 

Stem Guide 

Orifice O-Ring

 

Orifice Spring  Back-up Washer

 

Plug & Stem

Figure 17

 - Stack the Return Spring, Stem 

Guide, Orifice Spring, Plug and Stem, 

Orifice O-Ring, and Back  up Washer on the 

Bottom Cap.

8. 

 Lubricate both Body Insert O-Rings with Parker Super 

O-Lube™ (or equivalent Petroleum based Lubricant) and 

install on Body Insert (Cartridge).

9.   Body  Insert  Assembly:

 Lift Bottom Cap complete with 

valve mechanism assembly and insert into Body Insert. 

The Orifice Spring should snap the Orifice into place as the 

Bottom Cap is screwed into place. Check the assembly by 

pushing the Stem against a hard surface to make sure it 

moves freely and returns to the extended position.

Figure 18

 - Insert the assembly into the 

 

Body Insert - the orifice should “snap” into place.

10. 

 Lubricate Stem O-Ring with Parker Super O-Lube™  (or 

equivalent silicone lubricant) and slip over Stem.

11. 

 Insert Body Insert into Pilot Body and screw into place 

snugly.

Figure 19

 - Insert Body 

Insert (Cartridge) with 

lubricated Stem O-Ring 

into the Pilot Body.

NOTE: Over tightening an O-Ring joint will not improve 

the seal. Screw in until metal parts make contact and snug 

slightly.

12. 

 Pilot assembly is now complete.

Summary of Contents for Mooney 22 Series

Page 1: ...Mooney 22 22H Series Pilots Instruction Manual Rev A Baker Hughes Data Classification Public...

Page 2: ...LAR REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE MET...

Page 3: ...Table of Contents Product Description 4 General Description 5 Pilot Markings Figure 3 7 Series 22 Pilot Piping Schematics Loading Type Valves 8 Series 22 Pilot Loading Type Valve Installation 9 Maint...

Page 4: ...ax HP actuator in gas applications Series 22 Stainless steel construction with a 3 to 450 psig 0 2 barg 31 barg control pressure range Series 22H High pressure stainless steel construction with a 200...

Page 5: ...lnlet and Loading Ports 3 The INLET port is where upstream supply pressure is connected to the Series 22 Pilot Assembly The LOADING port is used to connect the controlling signal from the pilot to th...

Page 6: ...0 F 29 C to 66 C Emergency 40 F to 200 F 40 C to 93 C Maximum Inlet Pressure 1500 psig 100 barg Maximum Loading Pressure 1500 psig 100 barg Maximum Outlet Pressure 1500 psig 100 barg Maximum Emergency...

Page 7: ...5 Nameplate for Series 22 Pilots Figure 6 Spring Range Nameplate for Series 22H Pilots Table 4 Item Definition Mooney Pilot Trademarked name of pilot Series Model number of pilot Control Pressure The...

Page 8: ...tubing from filter OUTLET connection to the Series 22 pilot INLET port 2 Type 30 filter mounted in inlet piping 3 LOADING port of Series 22 pilot connected to Loading connection on the actuator housi...

Page 9: ...l sales representative for ordering information 1 PERSONNEL Installation of the Series 22 Pilot on the FlowMax Valve or any other manufacturer valve should be made by qualified personnel familiar with...

Page 10: ...fely release pressure and process fluid from the regulator body and pilot system Failure to properly complete these steps may result in personal injury and property damage 1 After depressurizing the p...

Page 11: ...t Body 4 Install Spring Housing Cap Screws Use cap screws supplied and tighten evenly to 8 ft lbs 10 8 Nm torque 5 Install Spring and Spring Follower Lubricate Spring Follower with a Petroleum Grease...

Page 12: ...bricate both Body Insert O Rings with Parker Super O Lube or equivalent Petroleum based Lubricant and install on Body Insert Cartridge 9 Body Insert Assembly Lift Bottom Cap complete with valve mechan...

Page 13: ...20 HP Diaphragm Assembly NOTE Over tightening will distort the Pilot Diaphragm 2 Place Diaphragm Assembly in the pilot body with the diaphragm touching the grooved sealing surface of the pilot body a...

Page 14: ...block after separation from the Series 22 block Figure 25 Restrictor Block Assembly The check valve can be removed from the Restrictor block while attached to the Series 22 block Care should be taken...

Page 15: ...Mooney 22 22H Pilots Instruction Manual 15 Copyright 2022 Baker Hughes Company All rights reserved Notes...

Page 16: ...com Copyright 2022 Baker Hughes Company All rights reserved Baker Hughes provides this information on an as is basis for general information purposes Baker Hughes does not make any representation as t...

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