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2  |  Baker Hughes

Copyright 2022 Baker Hughes Company. All rights reserved.

THESE INSTRUCTIONS PROVIDE THE CUSTOMER/OPERATOR WITH IMPORTANT PROJECT  SPECIFIC 

REFERENCE INFORMATION IN ADDITION TO THE CUSTOMER/OPERATOR’S NORMAL OPERATION 

AND MAINTENANCE PROCEDURES. SINCE OPERATION AND MAINTENANCE PHILOSOPHIES VARY, 

BAKER HUGHES (AND ITS SUBSIDIARIES AND AFFILIATES) DOES NOT ATTEMPT TO DICTATE 

SPECIFIC PROCEDURES, BUT TO PROVIDE BASIC LIMITATIONS AND REQUIREMENTS CREATED 

BY THE TYPE OF EQUIPMENT PROVIDED.
THESE INSTRUCTIONS ASSUME THAT OPERATORS ALREADY HAVE A GENERAL UNDERSTANDING 

OF THE REQUIREMENTS FOR SAFE OPERATION OF MECHANICAL AND ELECTRICAL EQUIPMENT 

IN POTENTIALLY HAZARDOUS ENVIRONMENTS. THEREFORE, THESE INSTRUCTIONS SHOULD 

BE INTERPRETED AND APPLIED IN CONJUNCTION WITH THE SAFETY RULES AND REGULATIONS 

APPLICABLE AT THE SITE AND THE PARTICULAR REQUIREMENTS FOR OPERATION OF OTHER 

EQUIPMENT AT THE SITE.
THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT 

NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE MET IN CONNECTION WITH 

INSTALLATION, OPERATION OR MAINTENANCE. SHOULD FURTHER INFORMATION BE DESIRED 

OR SHOULD PARTICULAR PROBLEMS ARISE WHICH ARE NOT COVERED SUFFICIENTLY FOR THE 

CUSTOMER/OPERATOR’S PURPOSES THE MATTER SHOULD BE REFERRED TO BAKER HUGHES.
THE RIGHTS, OBLIGATIONS AND LIABILITIES OF BAKER HUGHES AND THE CUSTOMER/OPERATOR 

ARE STRICTLY LIMITED TO THOSE EXPRESSLY PROVIDED IN ТНЕ CONTRACT RELATING ТО THE 

SUPPLY OF THE EQUIPMENT. NO ADDITIONAL REPRESENTATIONS OR WARRANTIES BY BAKER 

HUGHES REGARDING THE EQUIPMENT OR ITS USE ARE GIVEN OR IMPLIED BY THE  ISSUE OF 

THESE INSTRUCTIONS.
THESE INSTRUCTIONS ARE FURNISHED TO THE CUSTOMER/OPERATOR SOLELY TO ASSIST IN THE 

INSTALLATION, TESTING, OPERATION, AND/OR MAINTENANCE OF THE EQUIPMENT DESCRIBED. 

THIS DOCUMENT SHALL NOT BE REPRODUCED IN WHOLE OR IN PART WITHOUT THE WRITTEN 

APPROVAL OF BAKER HUGHES.

Summary of Contents for Mooney 22 Series

Page 1: ...Mooney 22 22H Series Pilots Instruction Manual Rev A Baker Hughes Data Classification Public...

Page 2: ...LAR REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE MET...

Page 3: ...Table of Contents Product Description 4 General Description 5 Pilot Markings Figure 3 7 Series 22 Pilot Piping Schematics Loading Type Valves 8 Series 22 Pilot Loading Type Valve Installation 9 Maint...

Page 4: ...ax HP actuator in gas applications Series 22 Stainless steel construction with a 3 to 450 psig 0 2 barg 31 barg control pressure range Series 22H High pressure stainless steel construction with a 200...

Page 5: ...lnlet and Loading Ports 3 The INLET port is where upstream supply pressure is connected to the Series 22 Pilot Assembly The LOADING port is used to connect the controlling signal from the pilot to th...

Page 6: ...0 F 29 C to 66 C Emergency 40 F to 200 F 40 C to 93 C Maximum Inlet Pressure 1500 psig 100 barg Maximum Loading Pressure 1500 psig 100 barg Maximum Outlet Pressure 1500 psig 100 barg Maximum Emergency...

Page 7: ...5 Nameplate for Series 22 Pilots Figure 6 Spring Range Nameplate for Series 22H Pilots Table 4 Item Definition Mooney Pilot Trademarked name of pilot Series Model number of pilot Control Pressure The...

Page 8: ...tubing from filter OUTLET connection to the Series 22 pilot INLET port 2 Type 30 filter mounted in inlet piping 3 LOADING port of Series 22 pilot connected to Loading connection on the actuator housi...

Page 9: ...l sales representative for ordering information 1 PERSONNEL Installation of the Series 22 Pilot on the FlowMax Valve or any other manufacturer valve should be made by qualified personnel familiar with...

Page 10: ...fely release pressure and process fluid from the regulator body and pilot system Failure to properly complete these steps may result in personal injury and property damage 1 After depressurizing the p...

Page 11: ...t Body 4 Install Spring Housing Cap Screws Use cap screws supplied and tighten evenly to 8 ft lbs 10 8 Nm torque 5 Install Spring and Spring Follower Lubricate Spring Follower with a Petroleum Grease...

Page 12: ...bricate both Body Insert O Rings with Parker Super O Lube or equivalent Petroleum based Lubricant and install on Body Insert Cartridge 9 Body Insert Assembly Lift Bottom Cap complete with valve mechan...

Page 13: ...20 HP Diaphragm Assembly NOTE Over tightening will distort the Pilot Diaphragm 2 Place Diaphragm Assembly in the pilot body with the diaphragm touching the grooved sealing surface of the pilot body a...

Page 14: ...block after separation from the Series 22 block Figure 25 Restrictor Block Assembly The check valve can be removed from the Restrictor block while attached to the Series 22 block Care should be taken...

Page 15: ...Mooney 22 22H Pilots Instruction Manual 15 Copyright 2022 Baker Hughes Company All rights reserved Notes...

Page 16: ...com Copyright 2022 Baker Hughes Company All rights reserved Baker Hughes provides this information on an as is basis for general information purposes Baker Hughes does not make any representation as t...

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