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Mooney 22/22H Pilots Instruction Manual  |  13

Copyright 2022 Baker Hughes Company. All rights reserved.

Pilot Assembly - Series 22Н

NOTE: The high pressure constructions (Series 22Н) differs 

from the Series 22 with the addition of a diaphragm spacer 

assembly that limits the effective area of the diaphragm 

and doubles the spring range of the black and white/green 

springs.

1. 

Install the Pilot Diaphragm with convex side toward 

Diaphragm Plate and Main Spring (refer to Figure 20). Tighten 

nut on the diaphragm Retainer to approximately 5 to 6 ft-lbs. 

(6.78 – 8.14 N-m) torque.

Figure 20

 - HP Diaphragm Assembly

NOTE: Over tightening will distort the Pilot Diaphragm.

2. 

Place Diaphragm Assembly in the pilot body with the 

diaphragm touching the grooved sealing surface of the pilot 

body and the O-Ring facing up.

Figure 21

 - Diaphragm Assembly

3. Place Spring Housing on Pilot Body with vent connection in 

desired position.

Figure 22

 - Placing the Spring Housing on the Pilot Body.

4. 

Install Spring Housing Cap Screws. Use Cap Screws supplied 

and tighten evenly to 8 ft-lbs torque.

5. 

Install Spring and Spring Follower.

NOTE: The Mooney Series 22H uses only the Black and 

White/Green Springs.

6. Follow assembly directions for Series 22 Pilot for steps 6В 

through 10.

Spring

Nut

Diaphragm Plate
Spacer Plate O-Ring

Diaphragm Spacer  

Plate

Diaphragm
Diaphragm Retainer

Summary of Contents for Mooney 22 Series

Page 1: ...Mooney 22 22H Series Pilots Instruction Manual Rev A Baker Hughes Data Classification Public...

Page 2: ...LAR REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE MET...

Page 3: ...Table of Contents Product Description 4 General Description 5 Pilot Markings Figure 3 7 Series 22 Pilot Piping Schematics Loading Type Valves 8 Series 22 Pilot Loading Type Valve Installation 9 Maint...

Page 4: ...ax HP actuator in gas applications Series 22 Stainless steel construction with a 3 to 450 psig 0 2 barg 31 barg control pressure range Series 22H High pressure stainless steel construction with a 200...

Page 5: ...lnlet and Loading Ports 3 The INLET port is where upstream supply pressure is connected to the Series 22 Pilot Assembly The LOADING port is used to connect the controlling signal from the pilot to th...

Page 6: ...0 F 29 C to 66 C Emergency 40 F to 200 F 40 C to 93 C Maximum Inlet Pressure 1500 psig 100 barg Maximum Loading Pressure 1500 psig 100 barg Maximum Outlet Pressure 1500 psig 100 barg Maximum Emergency...

Page 7: ...5 Nameplate for Series 22 Pilots Figure 6 Spring Range Nameplate for Series 22H Pilots Table 4 Item Definition Mooney Pilot Trademarked name of pilot Series Model number of pilot Control Pressure The...

Page 8: ...tubing from filter OUTLET connection to the Series 22 pilot INLET port 2 Type 30 filter mounted in inlet piping 3 LOADING port of Series 22 pilot connected to Loading connection on the actuator housi...

Page 9: ...l sales representative for ordering information 1 PERSONNEL Installation of the Series 22 Pilot on the FlowMax Valve or any other manufacturer valve should be made by qualified personnel familiar with...

Page 10: ...fely release pressure and process fluid from the regulator body and pilot system Failure to properly complete these steps may result in personal injury and property damage 1 After depressurizing the p...

Page 11: ...t Body 4 Install Spring Housing Cap Screws Use cap screws supplied and tighten evenly to 8 ft lbs 10 8 Nm torque 5 Install Spring and Spring Follower Lubricate Spring Follower with a Petroleum Grease...

Page 12: ...bricate both Body Insert O Rings with Parker Super O Lube or equivalent Petroleum based Lubricant and install on Body Insert Cartridge 9 Body Insert Assembly Lift Bottom Cap complete with valve mechan...

Page 13: ...20 HP Diaphragm Assembly NOTE Over tightening will distort the Pilot Diaphragm 2 Place Diaphragm Assembly in the pilot body with the diaphragm touching the grooved sealing surface of the pilot body a...

Page 14: ...block after separation from the Series 22 block Figure 25 Restrictor Block Assembly The check valve can be removed from the Restrictor block while attached to the Series 22 block Care should be taken...

Page 15: ...Mooney 22 22H Pilots Instruction Manual 15 Copyright 2022 Baker Hughes Company All rights reserved Notes...

Page 16: ...com Copyright 2022 Baker Hughes Company All rights reserved Baker Hughes provides this information on an as is basis for general information purposes Baker Hughes does not make any representation as t...

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