PRE-DELIVERY INSPECTION CHECKLIST
Discover 100 M
Service Station Manual
42
Dealer Development Center
Akurdi Pune
Speedo cable
Standard routine
Drive Chain
Slackness standard - 20 ~ 25 mm
Drive chain lock position & standard fitment
Equal marking of chain adjuster on both side
No touching to chain case
SUSPENSION
Front Fork
No leakage. Smooth working
Rear Shock Absorber
Spring adjuster notch position : 1st notch (Standard)
Steering
Smooth operation (No play / No Sticky movement)
Lock Operation
Steering cum Ignition lock, Seat lock, LH side cover lock,
Petrol tank cap lock
Fasteners
(Check torque)
Front axle nut - 4.5 ~ 5.5 Kgm
Rear axle nut - 4.0 ~ 5.0 Kgm
Fork pipe top bolts - 3.0 ~ 3.2 Kgm
Fork under bracket bolts - 3.0 ~ 3.2 Kgm
Handle bar holder bolt - 2.0~ 2.2 Kgm
Fork center nut -
Rear shock absorber mounting upper & bottom nut - 3.0 ~ 3.2 Kgm
Swing arm shaft nut - 4.5 ~ 5.5 Kgm
Rider footrest mounting bolt - 2.0 ~ 2.2 Kgm
Stay LH / RH mounting bolt - 1.8 ~ 2.2 Kgm
ELECTRICAL
Battery
Terminal voltage 12.4 V DC & Charge status using load tester.
Electrolyte level.
Tightness of battery terminals / cables/ petroleum jelly application
Proper routine of overflow pipe
Fuse
Position of fuse box
All Bulbs Working
Head light, Tail / stop lamp, Side indicators, Speedo bulb,
Number plate lamp
Switch Operation
RH & LH control switch, Ignition switch & Brake switch
(Front & Rear)
Starter Motor
Working / Engagement in gear & neutral
No abnormal noise
Speedometer
Working of Speedometer, Odometer
Working of all signal indicators icons ( Neutral, Turn signal High beam,
& Bajaj logo)
Headlamp assembly
No excess gap & Uneven gap
Horn
Ensure no distorted sound
Visual inspection
No dent / damages / scratches
TEST DRIVE
Starting
Cold start & Warm start
Idling speed (Warm condition) (1400 + 100 RPM)
Drive ability
Throttle response
Brakes effectiveness - Front & Rear
CO % Check
CO should b
RPM
e 1.75 to 2.25 % in engine warm condition at idling
Cleaning
Wash & Clean vehicle.
Summary of Contents for Discover 100M
Page 1: ...Service Station Manual Service Station Manual...
Page 8: ...Workshop Safety 3 vk Si p s fT...
Page 15: ...General Information Before Servicing 7 jnrl e fi rm Sn s v s g ph li...
Page 28: ...NOTES Discover 100 M Service Station Manual 14 Dealer Development Center Akurdi Pune...
Page 41: ...NOTES Discover 100 M Service Station Manual 22 Dealer Development Center Akurdi Pune...
Page 47: ...NOTES Discover 100 M Service Station Manual 28 Dealer Development Center Akurdi Pune...
Page 100: ......
Page 111: ...NOTES Discover 100 M Service Station Manual 80 Dealer Development Center Akurdi Pune...
Page 176: ...Discover DTS Si Service Station Manual 145 Dealer Development Center Akurdi Pune NOTES...
Page 183: ...Discover DTS Si Service Station Manual 152 Dealer Development Center Akurdi Pune NOTES...
Page 184: ...f m an sAp nSn TieTn g Ti k s v s l m T Ap Syl T s piT s vOi n vgt k Ti l k bl T g SOP...
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Page 316: ...p ibl m Si Fvi an t n nrikrN...
Page 317: ...T b l S T g a n Aiiekli p D yi...
Page 318: ...D Akvr 100m b j ai Ti l m T D aik D p ni 411035 Birt...