Bajaj Discover 100M, Service Station Manual

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IMPORTANCE OF PM SCHEDULE EXECUTION
Discover 100 M
Service Station Manual
62
Dealer Development Center
Akurdi Pune
SOP for Front Brake Free Play Checking & Adjustment
• Check the smooth operation of front brake lever.
• Check front brake free play by using steel scale.
• Adjust brake free play as per specs.
• Recommended free play is 4~5 mm.
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Ensure that the engine is in cold condition.
Ensure the ‘T’ mark on the ‘Rotor’ match with the mark on the
‘Crankcase LH’. At this stage the ‘Piston’ is at TDC & both the rocker
arms are free.
Holding tappet screw firmly with special tool loosen the tappet screw nut.
Put the feeler gauge, measure and adjust the clearance.
Lock the nut holding screw with special tool after getting required
clearance.
Again check the tappet clearance with gauge. The feeler gauge should
slide with slight resistance between tappet screw tip & valve stem head.
Tighten the check nut with a spanner.
Inlet Valve : 0.05 mm
Exhaust Valve : 0.1 mm
M & T Equipment : Feeler Gauge
Special Tool : Valve Adjusting Screw Holder
Part No. : F41ZJW33
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Note : Tappet setting of 2 Intake & 2 exhaust valve must be done
individually as per SOP.
Tappet Clearance Setting
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