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32
ENGINE ASSEMBLY :
l
Take crankcase magneto side subassembly.
l
Assemble the rubberised damper ring around the
crankshaft bearing seat area in crankcase magneto
side.
Damper ring for crankshaft
l
Assemble the crankshaft assembly into the bearing
seat of crankcase.
Note : Crankshaft assembly is slide / loose fit in
crankcase. If the crankshaft bearing is getting
tight in crankcase, slightly heat the bearing seat
by heater.
Assembly of crankshaft
l
Assemble the main shaft assembly in the needle
roller bearing by meshing it with intermediate shaft
gears.
Assembly of mainshaft
l
Assemble 2 no. of dowels on crankcase.
l
Assemble the centre gasket on to the crankcase.
l
Assemble crankcase clutch side on magneto side
taking studs as guide.
Crankcase assly.
l
Assemble 'D' bolts alongwith plain & spring washers
and nuts.
l
Also assemble plain, spring washers and nuts on
the crankcase studs.
l
Tighten all the nuts in a criss-cross pattern to the
torque of 1.5 to 1.8 kgm.
Nuts for crankcase
l
Assemble guide chain (slack side) with the help of
a special bolt and two plain washers on either side
of guide chain.
Assembly of guide chain (slack side)
Summary of Contents for Legend 00300728
Page 1: ...Service Station Manual Service Station Manual USA MODEL NO 00300728...
Page 26: ...22...
Page 63: ...60...