Bajaj Auto Legend 00300728, Service Station Manual, Page: 32 / 66

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Take out oil seal for crankshaft magneto side.
Removal of crankshaft magneto side oil seal
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Take out guide kick by removing 2 screws.
Crankcase Clutch Side :
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Remove ball bearing from crankcase clutch side.
Removal of ball bearing
Crankcase Cover (Clutch cover) :
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Remove circlip for mainshaft bearing by using
circlip plier.
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Remove ball bearing for mainshaft by using extractor
P. No. 37 10BA 56.
Removal of ball bearing for mainshaft
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Remove oil seal for mainshaft.
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Remove the plunger.
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Remove the spring for clutch spindle assembly.
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Take out clutch spindle assembly alongwith
internal lever and plain washer.
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Remove 'O' ring.
Main Shaft :
Mainshaft assly. dismantling
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Push the cup slightly towards the gear wheels.
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Press both the springs for gear selector against the
gear selector with the help of a thin plate or hacksaw
blade and lift out the cup from mainshaft. Take out
2 springs & balls carefully.
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Take out circlip alongwith shoulder ring.
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Take out gear wheels one by one.
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Take out shoulder washer and circlip.
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Remove stem after unlocking the lock washer
NOTE : STEM HAS LEFT HAND THREADING .
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Take out gear selector.
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Remove cross from mainshaft.
Intermediate Shaft Assembly :
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Remove the bearing from the shaft by using special
tool P.No. 37 1030 48.
Removal of bearing
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Remove kick driven gear.
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Remove 4th driver gear.
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Remove cluster gear.