31
l
Assemble 'O' ring into the bore for clutch lever.
l
Assemble spring & plain washer on clutch lever
spindle.
l
Smear light coat of grease on clutch lever spindle and
assemble it into the clutch cover alongwith internal
lever.
l
Lock the spring on the clutch cover lug.
l
Apply some grease on plunger and assemble it on the
internal lever.
Crankcase Clutch Side :
l
Press ball bearing for intermediate shaft.
Fitment of bearing
Assemble of oil pump
l
Assemble 2 'O' rings for oil pump on the crankcase.
l
Assemble hallow dowel pin.
l
Assemble oil pump with the help of 3 screws and
check freeness of oil pump gear.
l
Assemble baffle with the help of 2 screws.
l
Assemble rubber bush on the steel tube and press
this assembly into the hole on crankcase.
l
Fix the tube with the help of a screw.
l
Fit oil drain plug alongwith washer.
l
Assemble adjuster for clutch cable.
Crankcase Magneto Side :
l
Assemble needle roller bearing with the help of
special tool P. No. 37 1005 04.
l
Press magneto side oil seal with the help of special
tool P. No. 37 1030 61.(Inner driver
f
20)
l
Assemble guide kick with help of 2 screws.
Assembly of needle roller bearing
Fitment of oil seal
l
Assemble 'O' ring inside the hole for kick shaft.
l
Assemble kick shaft assembly & intermediate shaft
assembly at a time in their respective positions in
crankcase.
Kick shaft & intermediate shaft assembly
l
Rotate kick shaft & lock the ratchet gear below guide
kick.
l
Place the kick return spring on kick shaft in such a
way that one end should be in the hole provided on
kick shaft.
l
Place Nylon guide spring between kick shaft &
spring.
l
Assemble circlip to lock the guide spring.
l
Assemble other end of kick return spring into the
crankcase lug.
l
Assemble kick lever on the kick shaft.
Summary of Contents for Legend 00300728
Page 1: ...Service Station Manual Service Station Manual USA MODEL NO 00300728...
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