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27
l
Remove guide chain (tension) by removing the
special bolt.
l
Take out timing chain.
l
Remove oil pump assembly by removing 3 screws.
Take out dowel pin and two 'O' rings carefully and
store them alongwith oil pump.
l
Take out screw pan cross and take out oil tube
alongwith oil seal.
l
Take out baffle by removing 2 screws.
SPLITING OF CRANKCASE HALVES :
l
Take out oil strainer cap bolt alongwith oil strainer
mesh.
Removal of oil strainer
l
Loosen all the 10 nuts fixing crankcase clutch and
magneto side together.
l
Remove the nuts and take out bolts, plain & spring
washers and store them properly.
Crankcase joining nuts
l
Gently tap the crankcase magneto side with the
help of nylon mallet and take out.
l
Remove crankshaft assembly alongwith float
control rubber ring.
l
Take out mainshaft assembly.
l
Remove intermediate shaft by tapping gently from
crankcase cover side.
Spliting of crankcase halves
A) Crankshaft assly.
B) Mainshaft assly.
C) Intermediate shaft assly.
DISMANTLING OF SUB-ASSEMBLIES :-
Crankcase Magneto Side :
l
Remove 'D' bolt and nut alongwith plain & spring
washer for kick starter lever.
l
Tap the kick shaft assembly lightly to take it out from
crankcase.
l
Remove 'O' ring from kick shaft from crankcase.
l
Take out needle roller bearing for main shaft by
using special tool P. No. 37 1003 02.
Removal of needle roller bearing
OIL
A
C
B
Summary of Contents for Legend 00300728
Page 1: ...Service Station Manual Service Station Manual USA MODEL NO 00300728...
Page 26: ...22...
Page 63: ...60...