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INSTALLATION

UNPACKING AND INSPECTION

2 - 2

  

I-E96-415A

®

UNPACKING AND INSPECTION

1. Examine the hardware immediately for shipping damage.

2. Notify the nearest Bailey Controls Company sales office of
any such damage.

3. File a claim for any damage with the transportation com-
pany that handled the shipment.

4. Use the original packing material and container to store the
hardware.

5. Store the hardware in an environment of good air quality,
free from temperature and moisture extremes.

SETUP/PHYSICAL INSTALLATION

This section explains how to configure and install the IRL mod-
ule. The required procedures are verification of proper fuse
installation, installing the termination module itself, cable con-
nections, and termination wiring.

Fuse Installation

NIRL03 termination modules with a revision level previous to
R2 contain two, 0.25 inch by 1.25 inch fuses. A one amp/
250 volt fuse (Bailey part number 194776A11001) should be
installed in fuse clip F1. A five amp/250 volt fuse (Bailey part
number 194776A15001) should be installed in fuse clip F2.

NIRL03 termination modules with a revision level of R2 or later
contain two, five millimeter by 20 millimeter fuses. A one amp/
250 volt fuse (Bailey part number 194818A31001) should be
installed in fuse clip F1. A five amp/250 volt fuse (Bailey part
number 194818A35001) should be installed in fuse clip F2.

If the fuses are not installed, insert the fuses into the proper
fuse clip (See Figure 

2-1

 or 

2-2

 for fuse clip locations).

Jumper Configuration

Configure the termination module for the node type and type of
communication cable used by setting jumper J3. Table 

2-1

shows the possible jumper settings. Figure 

2-3

 illustrates the

difference between middle and end node types.

Cable Connections

The NIRL03 Remote Link Termination Module enables commu-
nication between IMRIO02 modules. Table 

2-2

 lists each cable

and its application. Figure 

2-4

 shows the cables to use and the

cable connections for several different applications of the IRL
module.

Summary of Contents for Infi 90 NIRL03

Page 1: ...Process Control and Automation Solutions from Elsag Bailey Group E96 415 Remote Link Termination Module NIRL03...

Page 2: ...UIPEMENTS LECTRONIQUES SONT SENSIBLES AUX PERTURBATIONS PAR FR QUENCE RADIO DES PR CAUTIONS DEVRONT TRE PRISES LORS DE L UTILISATION DU MAT RIEL DE COMMUNICATION PORTATIF LA PRUDENCE EXIGE QUE LES PR...

Page 3: ...between IMRIO02 Remote I O Slave Modules Station link communications from an IMRIO02 module to IISAC01 Analog Control Stations NDCS03 Digital Control Stations and NDIS01 Digital Indicator Stations Th...

Page 4: ...hrough A 2 Original B 1 through B 4 Original C 1 through C 3 Original D 1 through D 2 Original Index 1 Original When an update is received insert the latest changed pages and dispose of the super sede...

Page 5: ...or of the cabinet containing these externally powered circuits must be marked with a warning stating that multiple power sources exist p 2 9 SPECIFIC CAUTIONS Remove modules slave master or terminatio...

Page 6: ...ation Le cas echeant un avertissement signalant la presence de sources d alimentation multiples doit entre appose sur la porte de l armoire p 2 9 ATTENTIONS D ORDRE SP CIFIQUE Retirer les modules asse...

Page 7: ...7 NKTL01 Cable 2 7 NKTU02 and NKTU12 Cables 2 8 Installing the Termination Module 2 8 Terminal Wiring 2 8 SECTION 3 MAINTENANCE 3 1 INTRODUCTION 3 1 MAINTENANCE SCHEDULE 3 1 SECTION 4 REPAIR REPLACEME...

Page 8: ...of Terms and Abbreviations 1 3 1 3 Nomenclature 1 3 1 4 Specifications 1 4 2 1 Jumper J3 Settings 2 4 2 2 NIRL03 Cable Applications 2 4 3 1 Maintenance Schedule 3 1 5 1 Spare Parts List 5 1 A 1 IMRIO...

Page 9: ...ation INTENDED USER System engineers and technicians should read this manual before installing and placing the NIRL03 termination module into operation Do not put the IRL termination module into opera...

Page 10: ...t the quick reference information necessary to configure IMRIO02 modules and NDIS01 NDCS03 and IISAC01 stations HOW TO USE THIS MANUAL Read this manual through in sequence Read the installation sectio...

Page 11: ...l and communication support for INFI 90 Network 90 modules QRS Quick response slave module RMP Remote master processor RSP Remote slave processor Serial Link Wire Two insulated 22 gauge wires twisted...

Page 12: ...ination mounting unit Inputs Remote communication link from another IRL termination module Serial communication link to attached stations Outputs Remote communication link to another IRL termination m...

Page 13: ...ment and static safe practices when working with modules 1 Use Static Shielding Bag Keep the modules in the static shielding bag until you are ready to install them in the system Save the packaging fo...

Page 14: ...mber 194776A11001 should be installed in fuse clip F1 A five amp 250 volt fuse Bailey part number 194776A15001 should be installed in fuse clip F2 NIRL03 termination modules with a revision level of R...

Page 15: ...INAL 1 1 AMP FUSE F1 5 AMP FUSE F2 J4 CONNECTOR FOR NKTD02 12 TERMINAL 11 TERMINAL 25 J1 AND J2 CONNECTOR FOR COAXIAL CABLE TERMINAL 32 T00540A APPLICATION SELECTION JUMPER J3 COAX UNTRM TWAX 1 2 3 4...

Page 16: ...ions Max Length m ft NKCL01 PVC communication cable Connect an IRL module to another IRL module The end of one NKTL01 cable to the end of another NKTYL01cable 3 000 10 000 NKCL02 non PVC communication...

Page 17: ...tion Connections Max Length m ft REMOTE IMRIO02 RSP NKTU02 12 NKTU02 12 NKTL01 NKCL01 02 NKPL03 04 NKTL01 NIRL03 SERIAL LINK WIRE NICS01 NIDS01 NKTU02 12 RIBBON CABLE 6634408A2 NKTD01 11 NKDS01 11 NKT...

Page 18: ...le of the remote slave pro cessor RSP IRL module 2 Connect the other conductor from terminal 8 or TB3 2 depending on firmware revision of IRL module of the local RMP IRL module to terminal 25 or TB4 2...

Page 19: ...or P1 of the station cir cuit board connects to this end of the cable 3 Insert the J1 end of the cable into the J4 connector of the IRL module The cable should latch securely into place 4 Install the...

Page 20: ...The cable should latch securely into place Card edge connector P1 of the IRL module connects to this end of the cable 6 Insert the IMRIO02 slave module into the MMU until it locks into place 7 Replac...

Page 21: ...ation multiples doit entre appose sur la porte de l armoire CAUTION It is strongly recommended that all power cabinet I O etc be turned off before doing any termination module wiring Failure to do so...

Page 22: ...odule 4 Connect an 18 AWG wire from the common bus of the ter mination mounting unit to the common terminal of the IRL module 5 Insert the IRL module until it locks securely into place 6 Replace snap...

Page 23: ...MAINTENANCE SCHEDULE Execute the tasks in Table 3 1 at the specified intervals Table 3 1 Maintenance Schedule Task Interval Clean and tighten all power and field wiring connections Every 6 months or...

Page 24: ...acement IRL module If not already installed insert the appropriate fuses into fuse clips F1 and F2 6 Set the jumpers on the replacement IRL module to match the jumper settings of the defective IRL mod...

Page 25: ...se 5 Install the replacement fuse into the appropriate fuse clip 6 Insert the IRL module until it locks securely into place 7 Install snap on the front cover of the IRL module 8 Apply power to the cab...

Page 26: ...identifies the part Order parts without commercial descriptions from the nearest Bailey Controls Company sales office TRAINING Bailey Controls Company has a modern training facility avail able for tra...

Page 27: ...ave Module instruction manual for detailed instructions Figure A 1 Remote I O Slave Module Table A 1 IMRIO02 Dipswitch S1 Address Examples 1 Address Example Dipswitch Position Binary Value 12 128 22 6...

Page 28: ...able A 3 IMRIO02 Dipswitch S3 Communication Cables Dipswitch Position Function 1 2 3 4 5 6 7 8 X X X 2 1 0 0 0 Remote RSP mode X X X 2 0 1 1 1 Local RMP mode NOTE 0 CLOSED or ON 1 OPEN or OFF X any di...

Page 29: ...output and electric drive options dipswitch S2 along with the bar graph display option dipswitches S3 and S4 must be set Jumpers JP1 through JP3 set the manual override electric drive type and normal...

Page 30: ...able auto bypass Disable auto bypass Demand Output 1 0 Reverse DO output Normal DO output Electric Drive 1 0 Enable electric drive Disable electric drive NOTE 0 CLOSED or ON 1 OPEN or OFF Table B 3 II...

Page 31: ...0 AI2 SP CO PV SP CO3 1 0 1 AI2 SP AI1 PV SP CO3 1 1 0 AI2 SP Blank PV SP CO3 1 1 1 AI2 SP All On PV SP CO3 Bypass Mode 0 0 0 01 Blank Blank AI1 DO2 0 0 0 1 Blank Blank DO DO 0 0 1 0 AI1 Blank DO DO...

Page 32: ...This jumper is labeled JP4 on stations that are revision 6638095A1 Table B 6 Electric Drive Mode Display Options Stand Alone Display Mode Dipswitch S3 Positions 1 Bypass Display Mode Dipswitch S4 Pos...

Page 33: ...ng the NIRL03 termination module Configuration consists of setting the analog input type dipshunt XU16 and control output type jumpers J1 and J2 on the bypass board Setting the station address dipswit...

Page 34: ...lectric drive analog input1 1 1 0 0 0 0 1 1 4 to 20 mA analog input NOTES 0 open or cut strap 1 intact or shorted strap 1 Connected to the 4 to mA output locally Table C 2 NDCS03 Jumper J1 and J2 Cont...

Page 35: ...e auto bypass 2 3 Disable auto bypass JP2 1 2 Enable reverse acting output when in bypass 2 3 Disable reverse acting output when in bypass JP3 1 2 No external analog input displayed on OUT bar graph w...

Page 36: ...reference guide for per sonnel installing the NIRL03 termination module Configura tion consists of setting the station address dipswitch S1 and display brightness jumper JP1 Refer to the NDIS01 Digit...

Page 37: ...1 DIGITAL INDICATOR STATION CONFIGURATION INTRODUCTION D 2 I E96 415A Table D 2 NDIS01 Jumper JP1 Display Brightness Jumper Jumper Position Function JP1 1 2 Select bright intensity 2 3 Select dim inte...

Page 38: ...ntended user 1 1 J Jumpers 2 2 5 1 M Maintenance schedule 3 1 Module Replacement procedures 4 1 N NDCS03 configuration C 1 NDIS01 configuration D 1 O Overview 1 1 R References 1 2 Related equipment 1...

Page 39: ...8756 ASIA PACIFIC 152 Beach Road Gateway East 20 04 Singapore 189721 Telephone 65 391 0800 Telefax 65 292 9011 EUROPE AFRICA MIDDLE EAST Via Puccini 2 16154 Genoa Italy Telephone 39 10 6582 943 Telefa...

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