Baileigh JP-1250-1.0 Operator'S Manual Download Page 7

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LEARN TO RECOGNIZE SAFETY INFORMATION

This is the safety alert symbol. When you see this symbol
on your machine or in this manual,

BE ALERT TO THE

POTENTIAL FOR PERSONAL INJURY!

Follow recommended precautions and safe operating
practices.

UNDERSTAND SIGNAL WORDS

A signal word

–

DANGER

WARNING

, or

CAUTION

used with the safety alert symbol.

DANGER

identifies a

hazard or unsafe practice that will result in severe

Injury

or Death

Safety signs with signal word

DANGER

WARNING

are

typically near specific hazards.

General precautions are listed on

CAUTION

safety signs.

CAUTION

also calls attention to safety messages in this

manual.

IMPORTANT

PLEASE READ THIS OPERATORS MANUAL CAREFULLY

It contains important safety information, instructions, and necessary operating procedures.
The continual observance of these procedures will help increase your production and
extend the life of the equipment.

SAFETY INSTRUCTIONS

Summary of Contents for JP-1250-1.0

Page 1: ...USTRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or other occurrence Rev 06 2017 Baileigh Industrial Inc P O Box 531 Manitowoc WI 54221 0531 Phone 920 684 4990 Fax 920 684 3944 sales baileigh com ...

Page 2: ...rols and Adjustments 20 Jointer Controls and Adjustments 21 MACHINE ADJUSTMENT 22 Replacing or rotating knife inserts 22 Jointer Table Lock Handle Adjustment 23 Belt Replacement 23 Feed roller Belt Replacement 24 Feed Roller Height Adjustment 25 Feed Roller Pressure Adjustment 26 Table and Knife Adjustments 26 Coplanar Alignment 26 Planer Table Adjustment 29 OPERATION 30 Initial Start up 30 Changi...

Page 3: ...K ASSEMBLY PARTS DIAGRAM 45 Cutter Block Assembly Parts List 46 BASE ASSEMBLY PART DIAGRAM 48 Base Assembly Parts List 49 INFEED TABLE ASSEMBLY PARTS DIAGRAM 51 Infeed Table Assembly Parts List 52 DRIVE AND MOTOR ASSEMBLY PARTS DIAGRAM 53 Drive and Motor Assembly Parts List 54 PLANER TABLE ASSEMBLY PARTS DIAGRAM 55 Planer Table Assembly Parts List 56 WORKING FENCE ASSEMBLY PARTS DIAGRAM 58 Working...

Page 4: ...ce to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warranty service under this paragraph Seller will not accept any responsibility for Goods returned without a RGA The original end user shall be responsible for all costs and expenses associated with retu...

Page 5: ...further remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer shall be liable to Seller for all costs and expenses associated therewith including Seller s actual attorneys fees and costs Governing Law Venue This Agreement shall be construed and governed u...

Page 6: ...ption of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the protective container Do a complete visual inspection and if damage is noted photograph it for insurance claims and contact your carrier at once requesting inspection Also contact Baileigh Industrial...

Page 7: ...ies a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION safety signs CAUTION also calls attention to safety messages in this manual IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information instructions and necessary o...

Page 8: ...le or uncomfortable loud noises BEWARE OF PINCH POINTS Keep hands and fingers clear of all potential pinch points These include sprockets and chains along with belts and pulleys DUST HAZARD Wear appropriate dust mask Dust created while using machinery can cause cancer birth defects and long term respiratory damage Be aware of the dust hazards associated with all types of materials DUST PARTICLES A...

Page 9: ...oper safety procedures NEVER place hands directly over or in front of the cutter Keep hand at least 6 150mm from the cutter while operating ENTANGLEMENT HAZARD ROTATING BLADES Contain long hair DO NOT wear jewelry or loose fitting clothing HIGH VOLTAGE USE CAUTION IN HIGH VOLTAGE AREAS DO NOT assume the power to be off FOLLOW PROPER LOCKOUT PROCEDURES ...

Page 10: ...recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to the machine Any modifications or alterations to a Baileigh machine will invalidate the machine s warranty Please enjoy your Baileigh machine Please enjoy it SAFELY 1 FOR YOUR OWN...

Page 11: ... Watch what you are doing and use common sense DO NOT operate any tool or machine when you are tired 17 Keep visitors a safe distance from the work area 18 Keep children away Children must never be allowed in the work area DO NOT let them handle machines tools or extension cords 19 DO NOT operate machine if under the influence of alcohol or drugs Read warning labels on prescriptions If there is an...

Page 12: ... tools Before operating the machine make sure any adjusting tools have been removed 33 Support the piece part Supporting the piece part adequately while cutting is crucial to making safe cuts and avoiding possible operator injury 34 Proper cutting While cutting always keep the piece part moving towards the out feed table until it has completely passed over the cutterhead NEVER back the piece part ...

Page 13: ... blade to the correct height above the piece part so it does not kickback toward the operator causing injury 44 Supporting Piece Part Provide adequate support to the sides and rear of the table for material that is extra wide and long 45 Push Blocks Push blocks or push sticks should be used in situations where it is necessary to push the piece part against the fence Such as when machining narrow s...

Page 14: ...knesser Maximum Working Height 8 9 225mm Weight 210kg TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and individual parts needs other than die sets and blades For specific application needs or future machine purchases contact the Sales...

Page 15: ...mage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protection Important This waxy coating is NOT a lubricant and will cause the machine to stick and lose performance as the coating continues to dry WARNING SUFFOCATION HAZARD Immediately discard any plas...

Page 16: ...ough to reach the complete width of the machine Remove the securing bolts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine to the required position and lower gently to the floor Level the machine so that all the supporting feet are taking the weight of th...

Page 17: ...ng the machine The accuracy of any machine depends on the precise placement of it to the mounting surface FLOOR This tool distributes a large amount of weight over a small area Make certain that the floor is capable of supporting the weight of the machine work stock and the operator The floor should also be a level surface If the unit wobbles or rocks once in place be sure to eliminate by using sh...

Page 18: ...hoses only IMPORTANT Use care and planning when attaching and routing flexible hose for dust collection DO NOT create a trip hazard or an interference of the work station when routing the hose s The 4 100mm dust port is part of and on the end of the dust hood guard When connecting the flexible hose plan for The hose to travel with the hood when the machine is converted between the jointing and pla...

Page 19: ...ics as indicated on the tool All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged int...

Page 20: ...0ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All cords should use a ground wire and plug pin Replace any damaged cords immediately Power cord connection 1 Unwrap the power cord and route the cord away from the machine toward the power supply a Route the power cord so that it will NOT become...

Page 21: ...for the dust chute to be rotated 5 Release both cabinet table locks A by rotating the handles toward the operator then pulling away from the machine 6 Raise the table C using the handle B WARNING Make sure the electrical disconnect is OFF before working on the machine Maintenance should be performed on a regular basis by qualified personnel Always follow proper safety precautions when working on o...

Page 22: ... head The hood is interlocked with the main motor so that the motor will not run if the hood does not fully cover the cutter head 11 Verify that the dust hose does not block the outfeed table or interfere with the operator s movement 12 The machine is ready for planer operation Planer to Jointer Setup Referring to Figure 3 To change the machine configuration from planer to jointer 1 Pull the relea...

Page 23: ... on see arrow 2 Placing the handle in the down position turns the power feed off Table Lock 1 Turn the table lock E clockwise to lock the height adjustment handwheel F and secure the planer table C in its selected position 2 Turn the table lock E counterclockwise to release and permit table adjustment Table Height Adjustment The planer table height is set as follows 1 Unlock the table lock E 2 Rot...

Page 24: ...ments Infeed Table Height Adjustment Lock knob D and lifting handle E control the height adjustment of the infeed table F To adjust 1 Loosen lock knob D 2 Raise the lifting handle E to raise the infeed table for a shallow depth of cut Lower the handle for a deeper cut 3 Tighten the lock knob D Note A depth of cut of 0 0625 1 5mm or less is recommended Cutterhead Guard 1 Properly positioned the cut...

Page 25: ...and secure the cutterhead guard H MACHINE ADJUSTMENT Replacing or rotating knife inserts The knife inserts on this jointer planer are four sided When dull simply remove each insert rotate it 90 for a fresh edge and re install it 1 Use the provided star point screwdriver to remove the knife insert screw See Figure 8 It is advisable to rotate all inserts at the same time to maintain consistent cutti...

Page 26: ...er source 2 Unlock the lock handle A2 and raise the table to the upright position 3 Loosen locking nut C2 with an 18mm wrench 4 Adjust the table locking shaft C1 in increments of 1 4 turns or less Turn clockwise to tighten the lock handle performance and counterclockwise to loosen 5 Tighten the locking nut C2 6 Test the locking function and repeat if necessary Belt Replacement To replace the cutte...

Page 27: ...nd the cutterhead pulley E and motor pulley M 6 If the feed roller belt K is to be replaced continue Otherwise proceed to step 10 Feed roller Belt Replacement Note If the feed roller belt is to be replaced steps 1 5 must be performed to remove the cutterhead drive belt before the feed roller belt can be replaced 7 Place the power feed handle J in the down off disengaged position which provides bel...

Page 28: ...er for planing operations If this setting should ever need adjustment it is done using the screw and nut A1 A2 Figure10 at each end of the rollers 1 Disconnect machine from power source 2 Remove the covers from front and back of the machine 3 At the back remove the chain and sprockets from their shafts 4 Loosen the hex nut A1 and rotate the screw A2 as needed to raise or lower that end of the roll...

Page 29: ... a perfect flat surface the tables are said to be coplanar For optimum performance of the jointer the infeed and outfeed tables must be coplanar If they are not the finished workpiece may have a slight taper or twist across its jointed width or length Determining if tables are coplanar The tables have been set coplanar at the factory but they should be double checked by the operator Also as the ma...

Page 30: ...adjusted to make the tables coplanar Performing the Coplanar Alignment If alignment is required as determined in the previous section proceed as follows 1 Disconnect power from machine 2 Unlock both cabinet lock handles A2 Fig 13 3 Raise the table D fully upright Adjustment is performed by means of four setscrews B2 that adjusts the table pitch and tilt at the back towards the fence and two hex ca...

Page 31: ...mm wrenches 1 Hold the hex cap screws A1 in place with one wrench while using the other to loosen the locking hex nuts 2 Adjust the screws A1 slightly from 1 8 to 1 4 turn A counterclockwise turn will raise the table a clockwise turn will lower the table Adjusting the right screw will have greatest adjustment impact to the table s right side adjusting the left screws will have greatest adjustment ...

Page 32: ...ock B to opposite end of table E 6 If the distance from the table to tip of the knife blade is the same at both ends the table is parallel to the cutterhead Adjusting Work Table Parallel to Cutterhead If the work table is not parallel to the cutterhead perform the adjustment procedure as follows 7 With a 13mm wrench loosen four hex cap screws H located at each corner of the column support J 8 Brin...

Page 33: ...ed offset to the infeed table Figure 15 At the start of the cut the left hand holds the workpiece firmly against the infeed table and fence while the right hand pushes the workpiece in a smooth even motion toward the cutterhead After the cut is under way the new surface rests firmly on the outfeed table The left hand is transferred to the outfeed side Figure 15 and presses down on this part of the...

Page 34: ...ointing or edging is the process of creating a finished flat edge surface that is suitable for joinery or finishing Figure 18 It is also a necessary step prior to ripping stock to width on a table saw Never edge a board that is less than 3 inches wide less than 1 4inch thick or 12 inches long without using a push block When edging wood wider than 3 inches lap the fingers over the top of the wood e...

Page 35: ...n refer to Direction of Grain on previous page 8 Set the infeed table for a cut of approximately1 5mm 9 If the board is bowed curved place the concave edge down on the infeed table 10 Feed the stock through the cutterhead making sure the face of the stock is completely flat against the fence and the edge is making solid contact on the infeed and outfeed tables Figure 20 For wood wider than 3 inche...

Page 36: ...ickness of wood that can be removed in one pass is 1 16 for planning operations on workpieces from 5 1 2 up to 12 wide For optimum planning performance the depth of cut should be less than 1 16 The board should be planed with shallow cuts until the work has a level side Once a level surface has been created flip the lumber and create parallel sides Plane alternate sides until the desired thickness...

Page 37: ... the Work The planer is supplied with planer blades mounted in the cutterhead and infeed and outfeed rollers adjusted to the correct height The planer feed is automatic it will vary slightly depending on the type of wood Preparation Feed rate refers to the rate at which the lumber travels through the planer The operator is responsible for aligning the work so it will feed properly Raise or lower t...

Page 38: ... the cutterhead when the work is entering or leaving the planer Snipe will occur when the boards are not supported properly or when only one feed roller is in contact with the work at the beginning or end of the cut Precautions for avoiding snipe Push the board up while feeding the work until the outfeed roller starts advancing it Move to the rear and receive the planed board by pushing it up when...

Page 39: ...he machine use a brush and a shop vacuum DO NOT blow off the machine with compressed air The force of the compressed air may force chips into critical mechanisms or may inflict injury to yourself or others Monthly Maintenance Check that all screws and bolts are tight and secure Check for worn or damaged electrical cables Note Proper maintenance can increase the life expectancy of your machine WARN...

Page 40: ...tch collect on the blades carefully remove with a strong solvent Failure to remove gum and pitch build up may result in excessive friction blade wear and overheating When blades become dull rotate or replace the blades Lubrication Use a good grade of light grease on the steel adjusting screws located in the raising and lowering mechanisms of the work tables The cutterhead ball bearings are lifetim...

Page 41: ... in wood Inspect wood closely for imperfections use different stock if necessary Fuzzy grain Wood has high moisture content Allow wood to dry or use different stock Dull knives Rotate knife inserts or replace inserts Cutterhead slows while operating Feeding workpiece too quickly or applying too much pressure to workpiece Feed more slowly or apply less pressure to workpiece Chatter marks on workpie...

Page 42: ...the grain Dull knives Rotate knife inserts or replace inserts Rough Raised Grain Dull knives Rotate knife inserts or replace inserts Too heavy a cut Adjust proper depth Moisture content too high Remove high moisture content from wood by drying Rounded glossy surface Dull knives Rotate knife inserts or replace inserts Feed speed too slow Increase speed Cutting depth too shallow Increase depth Poor ...

Page 43: ...motor as noted on the motor plate If the amp setting is correct then there is probably a loose electrical lead Check amp setting on motor starter Building circuit breaker trips or fuse blows Verify that planer is on a circuit of correct size If circuit size is correct there is probably a loose electrical lead Check amp setting on motor starter Loose electrical connections Go through all the electr...

Page 44: ...t you have two options Have a qualified electrician test the motor for function or remove the motor and take it to a quality electric motor repair shop and have it tested Miswiring of the unit Double check to confirm all electrical connections are correct and properly tight The electrical connections other than the motor are pre assembled and tested at the factory Therefore the motor connections s...

Page 45: ...42 42 CUTTER BLOCK GUARD AND OUTFEED ASSEMBLY PARTS DIAGRAM ...

Page 46: ...12 Lock Nut M12 4 13 JP1686V2 013 Hex Socket Cap Screw M6x20 4 14 JP1686V2 014 Adjusting Handle 2 15 JP1686V2 015 Knob 2 16 JP1686V2 016 Special Screw 2 17 JP1686V2 017 Special Screw 2 18 JP1686V2 018 Eccentric Shaft Bracket 2 19 JP1686V2 019 Eccentric Shaft Clamp 2 20 JP1686V2 020 Table Locking Shaft 2 21 JP1686V2 021 Hex Nut M12 2 22 JP1686V2 022 Outfeed Table Bracket Left 1 23 JP1686V2 023 Hex ...

Page 47: ...86V2 408 Locking Support 1 409 JP1686V2 409 Hex Nut M8 1 410 JP1250 1 0 410 Long Shaft 1 412 JP1686V2 412 Fixed Press Paw 2 413 JP1686V2 413 Guard Plate Cover 1 414 JP1686V2 414 Lock Plate 1 415 JP1686V2 415 Knob 1 416 JP1686V2 416 Nylon Bolt 1 417 JP1686V2 417 Lock Nut M6 1 418 JP1686V2 418 Bracket 1 419 JP1686V2 419 Hex Nut M5 2 421 JP1686V2 421 Lock Nut M6 2 422 JP1686V2 422 Nylon Washer 6 2 42...

Page 48: ...45 45 CUTTER BLOCK ASSEMBLY PARTS DIAGRAM ...

Page 49: ...er not shown 2 72 JP1686V2 072 Pan Head Screw M6x12 4 73 JP1686V2 073 Belt Cover 1 74 JP1686V2 074 Screw 4 75 JP1686V2 075 Spring 4 76 JP1686V2 076 Hex Bolt M8x16 4 77 JP1686V2 077 Hex Nut M8 4 78 JP1686V2 078 Hex Bolt M10x25 4 79 JP1686V2 079 Washer H10 4 80 JP1686V2 080 Adjusting Washer 27 81 JP1686V2 081A Anti Kickback Finger 18 82 JP1250 1 0 082 Infeed Roller 1 83 JP1250 1 0 083 Anti Kickback ...

Page 50: ...lock Bracket Left 1 97 JP1686V2 097 Wave Washer D52 2 98 JP1686V2 098 Retaining Ring CLP52 2 99 JP1686V2 099 Washer 2 100 JP1686V2 100 Drive Chain Sprocket 2 101 JP1686V2 101 Washer WSH10 2 102 JP1686V2 102 Lock Nut M10 2 103 JP1686V2 103 Hex Socket Set Screw M8x6 2 104 JP1686V2 104 Key PLN6x16 1 105 JP1686V2 105 Spindle Pulley 1 106 JP1686V2 106 Washer D52 4 107 JP1686V2 107 Hex Nut M6 2 ...

Page 51: ...48 48 BASE ASSEMBLY PART DIAGRAM ...

Page 52: ...itch Rocker 1 147 JP1686V2 147 Safety Switch Rocker Shaft 1 148 JP1686V2 148 Hex Socket Cap Screw M6x25 2 149 JP1686V2 149 Pan Head Screw M4x16 4 150 JP1686V2 150E Electrical connection box 1 151 JP1686V2 151 Special Bolt 4 152 JP1686V2 152 Hex Nut M8 4 153 JP1686V2 153 Lock Handle For Outfeed Table 1 154 JP1686V2 154 Retaining Ring CLP20 4 155 JP1686V2 155 Spring 2 156 JP1686V2 156 Direction Labe...

Page 53: ...net Cover Not Shown 1 166 JP1686V2 166 Lock Handle for Infeed Table 1 167 JP1686V2 167 Infeed Scale 1 168 JP1686V2 168 Thickness Scale 1 169 JP1686V2 169 Washer H8 2 170 JP1686V2 170 Retaining Ring 1 172 JP1686V2 172 Hex Socket Head Screw M8x20 2 177 JP1250 1 0 177 Cord 1 ...

Page 54: ...51 51 INFEED TABLE ASSEMBLY PARTS DIAGRAM ...

Page 55: ...x60 2 190 JP1686V2 190 Infeed Table Bracket Left 1 203 JP1686V2 203 Hex Socket Cap Screw M8x10 1 209 JP1686V2 209 Hex Socket Cap Screw M8x35 1 210 JP1250 1 0 210 Table Stopper 1 211 JP1686V2 211 Hex Nut M8 3 508 PT310 508 Pointer 1 509 PT310 509 Spring washer 4 1 510 PT310 510 Screw M4x8 1 511 PT310 511 Hex Nut M6 1 512 PT310 512 Set Screw M6x16 1 513 PT310 513 Support pole 1 ...

Page 56: ...53 53 DRIVE AND MOTOR ASSEMBLY PARTS DIAGRAM ...

Page 57: ...ex Socket Set Screw M5x10 2 233 JP1686V2 233 V Belt Pulley for Feed Roller 1 234 JP1686V2 234 Cam Wheel 1 235 JP1686V2 235 Bearing 6000 2Z 2 236 JP1686V2 236 Spacer Bearing 1 238 JP1686V2 238 Hex Socket Set Screw M8x12 2 239 JP1686V2 239 Motor Pulley 220V 1PH 1 240 JP1686V2 240 V Belt for Feed Roller 310J 1 241 JP1686V2 241 Hex Bolt M8x25 4 242 JP1686V2 242 Washer H8 4 243 JP1250 1 0 010E Motor 22...

Page 58: ...55 55 PLANER TABLE ASSEMBLY PARTS DIAGRAM ...

Page 59: ... 306 Crank Handle 1 307 JP1686V2 307 Crank Handwheel 1 308 JP1686V2 308 Hex Socket Cap Screw M8x16 1 312 JP1686V2 312 Retaining Ring CLP20 1 313 JP1686V2 313 Retaining Ring CLP35 1 314 JP1686V2 314 Washer 1 315 JP1686V2 315 Crank Bar 1 316 JP1686V2 316 Pan Head Screw M6x12 2 317 JP1686V2 317 Washer M6 2 318 JP1686V2 318 Bevel Gear 2 319 JP1686V2 319 Retaining Ring CLP35 1 320 JP1686V2 320 Bearing ...

Page 60: ...y 331 JP1686V2 331 Column Support 1 333 JP1686V2 333 Hex Socket Set Screw M8x20 5 335 JP1686V2 335 Column 1 336 JP1686V2 336 Hex Bolt M10x35 2 337 JP1686V2 337 Spring Washer H10 2 338 JP1250 1 0 338 Thickness Table 1 339 JP1686V2 339 Loop Counter 1 ...

Page 61: ...58 58 WORKING FENCE ASSEMBLY PARTS DIAGRAM ...

Page 62: ... JP1686V2 377 Nylon Washer 10 378 JP1686V2 378 Carriage Bolt M8x25 2 379 JP1686V2 379 Pan Head Screw M6x12 6 380 JP1686V2 380 Washer H6 6 381 JP1250 1 0 381 Cutterblock Cover 1 382 JP1686V2 382 Lock Nut M6 4 383 JP1686V2 383 Hex Socket Cap Screw M6x10 4 384 JP1250 1 0 384 Fence Bracket Left 1 385 JP1686V2 385 Lock Handle 3 386 JP1686V2 386 Special Washer 2 387 JP1686V2 387 Fence 1 388 JP1686V2 388...

Page 63: ...60 60 NOTES ...

Page 64: ...TARIO CA 91761 PHONE 920 684 4990 FAX 920 684 3944 BAILEIGH INDUSTRIAL LTD UNIT 1 FULLWOOD CLOSE SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BAILEIGH CO UK BAILEIGH INDUSTRIAL PTY LTD P O BOX 1573 126 MELROSE DRIVE TULLAMARINE VIC 3043 AUSTRALIA PHONE 61 383 743 888 WWW BAILEIGH COM AU ...

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