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INTRODUCTION 

 

The  quality  and  reliability  of  the  components  assembled  on  a  Baileigh  Industrial  Holdings  LLC 
machine  guarantee  near  perfect  functioning,  free  from  problems,  even  under  the  most 
demanding  working  conditions.  However,  if  a  situation  arises,  refer  to  the  manual  first.  If  a 
solution cannot  be found, contact the distributor where you purchased our  product.  Make sure 
you  have  the  serial  number  and  production  year  of  the  machine  (stamped  on  the  nameplate). 
For replacement parts refer to the assembly numbers on the parts list drawings. 

 

Our technical staff will do their best to help you get your machine back in working order. 

 

In this manual you will find:  (when applicable) 

  Safety procedures 

  Correct installation guidelines 

  Description of the functional parts of the machine 

  Capacity charts 

  Setup and start-up instructions 

  Machine operation 

  Scheduled maintenance 

  Parts lists 

 

GENERAL NOTES 

 
After  receiving  your  equipment  remove  the  protective  container.  Do  a  complete  visual 
inspection,  and  if  damage  is  noted, 

photograph  it  for  insurance  claims

  and  contact  your 

carrier at once, requesting inspection. Also contact Baileigh Industrial Holdings LLC and inform 
them of the unexpected occurrence. Temporarily suspend installation. 
 
Take  necessary  precautions  while  loading  /  unloading  or  moving  the  machine  to  avoid  any 
injuries. 
 
Your machine is designed and manufactured to work smoothly and efficiently. Following proper 
maintenance  instructions  will  help  ensure  this.  Try  and  use  original  spare  parts,  whenever 
possible,  and  most  importantly; 

DO  NOT

  overload  the  machine  or  make  any  unauthorized 

modifications. 
 

 

Note: This symbol refers to useful information throughout the manual. 

Summary of Contents for DP-3814B

Page 1: ...igh Industrial Holdings LLC does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or oth...

Page 2: ...the Machine 14 Securing the Base 14 GETTING TO KNOW YOUR MACHINE 15 ASSEMBLY AND SET UP 17 ELECTRICAL 19 ELECTRICAL SCHEMATIC 21 OPERATING ADJUSTMENTS 22 Belt Speed Change 22 Drill Head and Worktable...

Page 3: ...n notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller f...

Page 4: ...es provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer shall b...

Page 5: ...ption of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the...

Page 6: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Page 7: ...NG POINTS AND CUTTING HAZARD NEVER place hands fingers or any part of your body on or near rotating tooling This tooling can be extremely dangerous if you do not follow proper safety procedures Keep h...

Page 8: ...or may result Safety equipment such as guards push sticks hold downs feather boards goggles dust masks and hearing protection can reduce your potential for injury But even the best guard will not make...

Page 9: ...r a restrictive hair covering to contain long hair 10 Use eye protection Always wear ISO approved protective eye wear when operating machinery Wear a full face shield if you are producing metal filing...

Page 10: ...26 Make sure it is possible to move freely around the machine and associated equipment The floor should be kept clean and dry and the surrounding area well illuminated so that work can be performed s...

Page 11: ...0mm OC Column Diameter Material 2 75 70mm Steel Tube Number of Spindle Speeds 5 Pulleys Materials Cast Iron Range of Spindle Speeds 250 2900RPM Power Transmission Micro Poly V Belt Base Work Area 9 44...

Page 12: ...des For specific application needs or future machine purchases contact the Sales Department at sales baileigh com Phone 920 684 4990 or Fax 920 684 3944 Note The photos and illustrations used in this...

Page 13: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Page 14: ...to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place Follow these guidelines when lifting crane or hoist Always lift and c...

Page 15: ...ING The machine should be sited on a level concrete floor Provisions for securing it should be in position prior to placing the machine The accuracy of any machine depends on the precise placement of...

Page 16: ...properly reinforced to support the total weight The strongest mounting option is where the holes are drilled all the way through the workbench and the machine is secured with bolts washers and nuts Tw...

Page 17: ...15 15 GETTING TO KNOW YOUR MACHINE K G M E O I D R S P Q B J A C H N F L...

Page 18: ...sist with raising and lowering the head Adjusting Rod not to scale M Quill Feed Handle N Column with Head Elevation Thread O Table Elevation Lock Handle P Emergency Stop Button Estop In the event of i...

Page 19: ...cure the base column and table assembly to the bench with the anchor bolts 5 Using an appropriate lifting devise carefully lift the head assembly out of the carton and over the column 6 Insert the col...

Page 20: ...djustment bushing onto the top of the shaft and align the lock screw B with the groove in the shaft 17 Tighten the lock screw B just enough to hold the shaft at the desired height 18 Install the flat...

Page 21: ...indicated on the machine All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resist...

Page 22: ...he minimum wire gauge requirements listed below LENGTH AMP RATING 25ft 50ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causin...

Page 23: ...witch LJC1 3 24 CHIIB 1 2W 50mA SQ4 Chuck Shield Micro Switch KW7 LEMA CE 125 250V 8A SB3 Start Switch LA115 A5 10BN GQELE CE Ui 600V Ith 10A SB1 Stop Switch LA115 A5 01BN GQELE CE Ui 600V Ith 10A SB2...

Page 24: ...pulley of the pullies onto a smaller pulley to remove additional belt tension 8 Position the belt on smaller of the pullies to be used for the new speed and then rotate the pullies by hand and work th...

Page 25: ...tore the adjusting rod 5 Rotate the head as desired 6 Tighten the head to column clamping bolt A NOTICE Use care to maintain load balance when rotating the table When applying downward pressure during...

Page 26: ...A 2 Lift lower and or rotate the table as desired Notice in the picture for head adjustment that the table is rotated to the back out of the way to allow for the base table to be used 3 Hold the tabl...

Page 27: ...ndles are rotated Drill Protection Guard The machine is provided with a security drill guard Before pressing the starting push button set the drill guard in the working position otherwise the machine...

Page 28: ...y Secure clamping and vises are preferred 5 Make sure the drill is secured in the spindle or check before attempting to use the drill press 6 Make sure the spindle taper is clean and free of burrs sco...

Page 29: ...he machine Chip Characteristics If chips produced by your operation are blue and burnt and overheated but the cutting speed is correct reduce the feed rate until the chips are silver If the chips are...

Page 30: ...hanisms or may inflict injury to yourself or others Weekly Maintenance Lubricate threaded components and sliding devices Apply rust inhibitive lubricant to all non painted surfaces Clean the machine a...

Page 31: ...as follows Detach the plug from the electrical supply panel Clean and grease the machine Cover the machine TROUBLESHOOTING Trouble Probable Cause Remedy Spindle does not run Motor overload protector...

Page 32: ...Reduce feed rate No or improper cutting fluid or coolant being used Use cutting fluid or change to proper fluid or coolant for material being drilled Improperly ground drill bit Check for proper angl...

Page 33: ...31 31 PARTS DIAGRAM...

Page 34: ...2 13 S1401012 Hex Socket Cap Screw 1 14 WSH12GB848B Flat Washer M12 1 15 S1402001 Headstock 1 16 S1402005 Lock Block 1 17 S1402015 Lock Handle 1 18 S1402004 Lock Block 1 19 BRG6203GB276 Bearing 6203...

Page 35: ...5781B Hex Cap Screw M10X35 2 49 M8X30GB5783B Hex Cap Screw M8X30 4 50 S1602003 Motor Rod 2 51 S1602007 Motor Base 1 52 WSH8GB97D1B Flat Washer M8 4 53 Y80 Motor 1 2HP 115V 60Hz 6P 1 54 S1409007 Lockin...

Page 36: ...8GB77B Set screw M10X8 2 84 1X6X15 75GB2089B Spring 1X6X15 75mm 1 85 1X6X15 75GB2089B Spring 1 86 S1609004 Chuck Guard Micro Switch Assembly 1 87 AV 165 1C25C Micro Switch 1 88 M3X14GB818B Cross reces...

Page 37: ...Screw M6X12 2 106 WSH6GB96D1B Flat Washer M6 1 107 S1401003 Column 1 108 S1401015 01 Column base 1 109 S1401007 Elevation Collar 1 110 420J Poly V belt 420J 1 111 Adjusting Rod 1 DP ACC 01 Chuck Key...

Page 38: ...36 36 NOTES...

Page 39: ...37 37 NOTES...

Page 40: ...TOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com BAILEIGH INDUSTRIAL HOLDINGS LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE...

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