Baileigh DP-1250VS Operator'S Manual Download Page 2

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Table of Contents

THANK YOU & WARRANTY .......................................................................................... 1

INTRODUCTION ............................................................................................................. 3

GENERAL NOTES .......................................................................................................... 3

SAFETY INSTRUCTIONS .............................................................................................. 4

SAFETY PRECAUTIONS ............................................................................................... 7

Dear Valued Customer: ................................................................................................... 7

TECHNICAL SPECIFICATIONS ................................................................................... 10

TECHNICAL SUPPORT ............................................................................................... 11

UNPACKING AND CHECKING CONTENTS ................................................................ 12

TRANSPORTING AND LIFTING .................................................................................. 13

INSTALLATION ............................................................................................................. 14

Anchoring the Machine .............................................................................................. 15

OVERALL DIMENSIONS .............................................................................................. 15

GETTING TO KNOW YOUR MACHINE ....................................................................... 16

ELECTRICAL ................................................................................................................ 20

SET UP AND ADJUSTMENTS ..................................................................................... 22

Adjusting the Machine Head Height .......................................................................... 22

Adjusting the Gear Rack Height ................................................................................ 23

OPERATION ................................................................................................................. 24

Drilling ....................................................................................................................... 24

Tapping ..................................................................................................................... 25

Removing Tooling From Spindle ............................................................................... 26

DRILLING RECOMMENDATIONS ............................................................................... 27

LUBRICATION AND MAINTENANCE .......................................................................... 29

Return Spring ............................................................................................................ 30

Replacing Gearbox Oil .............................................................................................. 30

Oil Disposal ............................................................................................................... 30

Greasing the Machine ............................................................................................... 31

Accessing and Cleaning the Coolant System ............................................................ 31

Oils for Lubricating Coolant ....................................................................................... 31

Storing Machine for Extended Period of Time ........................................................... 31

Motor / Drive Belt Replacement ................................................................................. 32

HEAD, MOTOR, AND ELECTRICAL PARTS DIAGRAM .............................................. 33

Head, Motor, and Electrical Parts List ....................................................................... 35

HEAD AND SPINDLE PARTS DIAGRAM ..................................................................... 39

Head and Spindle Parts List ...................................................................................... 40

COLUMN, TABLE, AND BASE PARTS DIAGRAM ....................................................... 42

Column, Table, and Base Parts List .......................................................................... 43

CHUCK GUARD PART DIAGRAM ............................................................................... 45

Chuck Guard Parts List ............................................................................................. 46

ELECTRICAL SCHEMATIC .......................................................................................... 47

Summary of Contents for DP-1250VS

Page 1: ...L HOLDINGS LLC IS PROHIBITED Baileigh Industrial Holdings LLC Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or other occurrence Rev 08 2020 Baileigh Industrial Holdings LLC P O Box 531 Manitowoc WI 54221 0531 Phone 920 684 4990 Fax 920 684 3944 sales baileigh com ...

Page 2: ...ping 25 Removing Tooling From Spindle 26 DRILLING RECOMMENDATIONS 27 LUBRICATION AND MAINTENANCE 29 Return Spring 30 Replacing Gearbox Oil 30 Oil Disposal 30 Greasing the Machine 31 Accessing and Cleaning the Coolant System 31 Accessing and Cleaning the Coolant System 31 Oils for Lubricating Coolant 31 Storing Machine for Extended Period of Time 31 Motor Drive Belt Replacement 32 HEAD MOTOR AND EL...

Page 3: ...Electrical Component Parts List 48 Electrical Enclosure Components 49 TROUBLESHOOTING 50 Troubleshooting the Inverter 51 ...

Page 4: ...en notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warranty service under this paragraph Seller will not accept any responsibility for Goods returned without a RGA The original end user shall be responsible for all costs and expenses associated wi...

Page 5: ...remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer shall be liable to Seller for all costs and expenses associated therewith including Seller s actual attorney fees and costs Governing Law Venue This Agreement shall be construed and governed under the ...

Page 6: ... Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the protective container Do a complete visual inspection and if damage is noted photograph it for insurance claims and contact your carrier at once requesting inspection Also contact Baileigh Indu...

Page 7: ...azardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates a situation which if not avoided could result in property damage IMPORTANT PLEASE READ THIS OPERATORS...

Page 8: ...tective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises BEWARE OF PIERCING POINTS AND CUTTING HAZARD NEVER place hands fingers or any part of your body on or near rotating tooling This tooling can be extremely dangerous if you do not follow proper safety procedures Keep hand at least 6 inches 150mm from the tooling while operating HIGH VOLTAGE US...

Page 9: ...TON In the event of incorrect operation or dangerous conditions the machine can be stopped immediately by pressing the E STOP button Twist the emergency stop button clockwise cw to reset Note Resetting the E Stop will not start the machine CALIFORNIA PROPOSITION 65 WARNING Cancer and Reproductive Harm www P65Warnings ca gov ...

Page 10: ... making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to the machine Any modifications or alterations to a Baileigh machine will invalidate the machine s warranty PLEASE ENJOY YOUR BAILEIGH MACHINE PLEASE ENJOY IT SAFELY 1 FOR YOUR OWN SAFETY READ INSTRUC...

Page 11: ...d use common sense DO NOT operate any tool or machine when you are tired 14 Check for damaged parts Before using any tool or machine carefully check any part that appears damaged Check for alignment and binding of moving parts that may affect proper machine operation 15 Observe work area conditions DO NOT use machines or power tools in damp or wet locations Do not expose to rain Keep work area wel...

Page 12: ...at does not have a flat surface against the table or that is not secured by a vise Prevent the piece part from rotating by clamping it to the table or by securing it against the drill press column Never start the machine before clearing the table of all objects tools scrap pieces etc Properly lock the drill bit cutting tool or sanding drum in the chuck before operating the machine Do not remove an...

Page 13: ...ing Capacity Mild Steel 1 25 4mm Tapping Capacity Cast Iron 75 19 05mm Tapping Capacity Mild Steel 625 15 875mm Spindle to Table Maximum Distance 36 41 925mm Spindle to Base Maximum Distance 48 22 1225mm Spindle to Column Maximum Distance 10 4375 265 1mm Coolant Capacity 2 Gal 7 5L Spindle Spindle Taper MT 4 Spindle Speed Low Range Variable 85 540 rpm Spindle Speed High Range Variable 245 2000 rpm...

Page 14: ...g Shipping Weight 847lbs 385kg TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and individual parts needs other than die sets and blades For specific application needs or future machine purchases contact the Sales Department at sales ba...

Page 15: ...mage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protection Important This waxy coating is NOT a lubricant and will cause the machine to stick and lose performance as the coating continues to dry WARNING SUFFOCATION HAZARD Immediately discard any plas...

Page 16: ...he floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place Follow these guidelines when lifting crane or hoist Always lift and carry the machine with the lifting straps around the head of the machine Take proper precautions for handling and lifting Remove the coolant valve bracket from the head to avoid damaging it DO NOT let the ...

Page 17: ...a well illuminated with proper lighting Keep the floor free of oil and make sure it is not slippery Remove scrap and waste materials regularly and make sure the work area is free from obstructing objects If long lengths of material are to be fed into the machine make sure that they will not extend into any aisles LEVELING The machine should be sited on a level concrete floor Provisions for securin...

Page 18: ...pping hazard Be sure to observe all electrical codes if installing new circuits and or outlets Anchoring the Machine Once positioned anchor the machine to the floor as shown in the diagram using bolts and expansion plugs or sunken tie rods that connect through holes in the base of the stand OVERALL DIMENSIONS 31 7 87mm 50 12 7mm 71 37 1813 26 50 673 38 30 973 ...

Page 19: ...16 16 GETTING TO KNOW YOUR MACHINE H P J B C A G H I L M E F D N O K Q R ...

Page 20: ...ions I Coolant Pump Pumps coolant up to the chuck J Base Support for drill press and coolant reservoir K Worktable Lock Secures table when pivoting on column L Worktable Adjustable table with T slots M Chuck Holds various tooling for drilling and tapping N Safety Guard Adjustable guard with limit switch shut off O Work Light Provides adequate lighting for work area P Depth Scale Lock Locks the pos...

Page 21: ...le Speed Knob Changes the speed of spindle rotation AC Digital Indicator Displays the rate of spindle rotation in RPM AD Reverse Button Reverses the spindle rotation for tapping only AE Drilling Tapping Selector Switch Selects the mode of operation drilling or tapping AF Stop Button Stops the spindle motor AG Start Button Starts the spindle motor A 10 second wait is required before a machine resta...

Page 22: ...e positioned at varying heights and rotated 180 in either direction It has T slots to allow the use of 1 2 or M14 bolts Below the worktable are three crankshafts The two crankshafts H control the up down motion of the table Always unlock the table with crankshaft K before changing the height or rotating it Then lock the worktable to secure in position The one handle works for all three crankshafts...

Page 23: ... indicated on the machine All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This machine is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged int...

Page 24: ...ted below LENGTH AMP RATING 25ft 50ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All cords should use a ground wire and plug pin Replace any damaged cords immediately Power cord connection 1 Turn the main disconnect switch on the control panel to the OFF position 2 Unwrap the power cord...

Page 25: ...e head counterclockwise ccw with a socket wrench 5 Turning either crankshaft H clockwise cw will raise the head 6 STOP when the top of the machine head is flush with the top of the column DO NOT allow the column to be below the top of the head 7 Using the wrench securely lock the two bolts Z 8 Now loosen the two setscrews on collar AJ slide it up to the machine head and tighten the setscrews 9 Onc...

Page 26: ...ckwise cw 2 Unlock column bearing AK by loosening the two setscrews 3 Raise the gear rack G by turning crankshaft H counterclockwise ccw 4 Lock column bearing AK by tightening the two setscrews 5 After unlocking the table can now be raised or lowered for normal operation WARNING Failure to lock the collar can result in personal injury or damage to the machine H H K AK G ...

Page 27: ... bit depth to zero position by lowering it to the top surface of the piece part using the down feed handles 8 While holding the zero position turn the depth scale lock knob AL counterclockwise ccw to release depth stop knob P 9 Rotate Knob P to set the drill depth on the scale with indicator R 10 Re tighten lock knob AL 11 Start machine by pressing start button AE 12 Turn on the coolant selector s...

Page 28: ...Set the tap tool depth to zero position by lowering it to the top surface of the piece part using the down feed handles 8 While holding the zero position turn the depth scale lock knob AL counterclockwise ccw to release depth stop knob P 9 Rotate knob P to set the drill depth on the scale with indicator R 10 Re tighten lock knob AL 11 Start machine by pressing start button AE 12 Turn on the coolan...

Page 29: ...Place a piece of wood on the table for protection 3 Position the worktable approximately 10 under the bit and lower the spindle about 6 4 Place the drift key AM into the slot AN of the quill and tap the end of the drift key with a hammer until the bit or chuck arbor falls out AM AN ...

Page 30: ...drilling machine Desired quality of hole Difficulty of set up Drilling Feed The feed of a drill is governed by size of tool and the material drilled Because feed rate partially determines rate of production and also is a factor in tool life it should be chosen carefully for each job In general the most effective feeds will be found in the following ranges Diameter of Drill inches Feed per Revoluti...

Page 31: ...on 70 100 Soft Cast Iron 100 150 Malleable Iron 80 90 High Nickel Steel or Monel 40 50 High Tensile Bronze 70 150 Ordinary Brass and Bronze 200 300 Aluminum and its Alloys 200 300 Magnesium and its Alloys 250 400 Slate Marble and Stone 15 25 Plastics and similar materials Bakelite 100 150 Wood 300 400 Titanium Alloys 10 25 Titanium Alloy Sheet 50 60 Note In cases where carbon steel drills are appl...

Page 32: ...d cleaning the cooling system On a weekly basis clean the machine and the area around it Lubricate threaded components and sliding devices Apply rust inhibitive lubricant to all non painted surfaces Clean and grease the sliding surfaces Monthly Maintenance Check that all screws on the motor the pump and the guard are tight and secure Check that the guard is operating properly There is a grease fit...

Page 33: ... After initial operation of 30 hours 2nd Time After 1 month of operation 3rd Time Every 12 months of operation 1 To change the oil you need to remove the cover plate on the underside of the head 2 Remove the oil drain plug AI visible through the access hole Have a drain pan or container handy to collect the used oil Be sure the gearbox is completely empty before putting the oil drain plug back in ...

Page 34: ...d wash out the dirt and debris from the reservoir Thoroughly clean the pump and pump inlet Re fill tank with coolant solution Oils for Lubricating Coolant Any 10 1 water to coolant solution will work however we recommend Baileigh B Cool 20 1 water to coolant biodegradable metal cutting fluid It has excellent cooling and heat transfer characteristics is non flammable and extends tool and machine li...

Page 35: ...and remove high low shift lever 3 Remove screws and take off pulley cover 4 Open the motor junction box cover and document photograph the wiring connections 5 Disconnect electrical wiring from motor junction box and remove motor 6 Remove used belt 7 Install replacement belt 8 Install motor and connect electrical wiring refer to removal notes and photos for wiring details 9 Install pulley cover and...

Page 36: ...33 33 HEAD MOTOR AND ELECTRICAL PARTS DIAGRAM ...

Page 37: ...34 34 ...

Page 38: ...VS A18 Gear M 2 T 36 1 19 DP1250VS A19 Key 6x20 1 20 DP1250VS A20 Key 7x7x55 1 21 DP1250VS A21 Shaft 1 22 DP1250VS A22 Key 7x40 1 23 DP1250VS A23 C Clip S 25 2 24 DP1250VS A24 Ball Bearing 6005z 1 25 DP1250VS A25 Taper Pin 5x38 2 26 DP1250VS A26 Rod 1 27 DP1250VS A27 Hex Nut M10 1 28 DP1250VS A28 Lock Washer M10 1 29 DP1250VS A29 Speed Change Block 1 30 DP1250VS A30 Screw Bar 1 31 DP1250VS A31 Set...

Page 39: ...1 61 DP1250VS A61 VR Speed Control Knob 1 62 DP1250VS A62 SB5 Reversal Switch 1 63 DP1250VS A63 Screw 4 65 DP1250VS A65 Cross Head Screw 3 16 x3 8 2 66 DP1250VS A66 Oil Filter Cover 1 67 3 DP1250VS A67 3 Cross Head Screw 3 16 x3 16 8 67 7 DP1250VS A67 7 Washer 3 16 8 71 DP1250VS A71 Cross Head Screw M6x16 4 72 DP1250VS A72 Hex Socket Cap Screw 5 16 x1 3 73 DP1250VS A73 Washer 5 16 3 74 DP1250VS A7...

Page 40: ... 102 DP1250VS A102 Hex Socket Cap Screw M5x10 2 103 DP1250VS A103 Screw M4x6 1 104 DP1250VS A104 Screw M4x20 2 105 DP1250VS A105 Hex Head Plugs 3 8 1 106 DP1250VS A106 Set Screw M10x10 2 107 DP1250VS A107 Spring 2 108 DP1250VS A108 Steel Ball M8 2 110 DP1250VS A110 Hex Nut 3 16 1 111 DP1250VS A111 Hex Socket Cap Screw 3 16 x3 4 1 112 DP1250VS 112 Digital Display Spindle Speed 1 113 DP1250VS A113 H...

Page 41: ...A136 Washer M5 2 137 DP1250VS A137 Bearing Support 1 138 DP1250VS A138 Flat Head Screw 5x12 2 139 DP1250VS A139 Ball Bracket 1 140 DP1250VS A140 Speed Lever 1 141 DP1250VS A141 Drive Spindle Pulley M 8 T 64 1 142 DP1250VS A142 Belt 680x8m 1 143 DP1250VS 143 M1 Motor 1 144 DP1250VS A144 Plate Bracket 1 145 DP1250VS A145 Control Panel LD 1 146 DP1250VS 146 Pulley Cover 1 147 DP1250VS A147 Top Cover ...

Page 42: ...39 39 HEAD AND SPINDLE PARTS DIAGRAM ...

Page 43: ... 15 DP1250VS B15 Screw Bushing 1 16 DP1250VS B16 Quill Support Pin 1 26 DP1250VS B26 Set Knob 1 27 DP1250VS B27 Washer 25x2x1 4 1 28 DP1250VS B28 Spring Cover 1 29 DP1250VS B29 Spring 1 30 DP1250VS B30 Screw 3 16 X3 8 3 31 DP1250VS B31 Spring Bracket 1 32 DP1250VS B32 Pin 3X20 1 36 DP1250VS B36 Rubber Washer 1 37 DP1250VS B37 Feed Base 1 37A DP1250VS B37A Hex Head Screw 1 4 X2 1 37B DP1250VS B37B ...

Page 44: ...cket 1 61 DP1250VS B61 Set Screw 3 16 X1 2 1 62 DP1250VS B62 Key 7x20 1 63 DP1250VS B63 Pinion Shaft 1 66 DP1250VS B66 Flange 1 67 DP1250VS B67 Body Handle 1 68 DP1250VS B68 Handle Rod 3 68A DP1250VS B68A Sensor 1 68B DP1250VS B68B Screw M4x20 2 69 DP1250VS B69 Knob 3 69A DP1250VS B69A Sensor Support 1 69B DP1250VS B69B Sensor Bracket 1 69C DP1250VS B69C Screw M4x6 1 69D DP1250VS B69D Washer M4 1 ...

Page 45: ...42 42 COLUMN TABLE AND BASE PARTS DIAGRAM ...

Page 46: ...11 Spring Pin 4x25 1 12 DP1250VS D12 Connection Rod 1 13 DP1250VS C13 Sleeve 1 14 DP1250VS C14 Hex Socket Cap Screw 1 4 X1 1 2 1 15 DP1250VS C15 Hex Nut 1 4 1 16 DP1250VS 16 Rack 1 17 DP1250VS C17 Bevel Gear 1 18 DP1250VS C18 Flange 1 18 1 DP1250VS C18 1 Ball Bearing 6202zz 2 19 DP1250VS C19 Small Bevel Gear 1 20 DP1250VS 20 Gear Box Assembly Table Movement 1 21 DP1250VS C21 Set Screw 1 4 X3 8 1 2...

Page 47: ...C38 Column 1 39 DP1250VS C39 Handle 1 40 DP1250VS C40 Screw 1 40 1 DP1250VS C40 1 Washer 1 41 DP1250VS C41 Clamping 1 42 DP1250VS C42 Cross Cap Screw 3 16 X3 8 1 43 DP1250VS C43 Tube 1 44 DP1250VS C44 Connector 1 45 DP1250VS C45 Hex Socket Cap Screw M8x20 1 46 DP1250VS C46 Support Plate 1 47 DP1250VS C47 ON OFF Valve 1 48 DP1250VS C48 Nozzle 1 49 DP1250VS C49 Cross Cap Screw 3 16 X3 8 1 50 DP1250V...

Page 48: ...45 45 CHUCK GUARD PART DIAGRAM ...

Page 49: ... Bracket 1 G8 DP15VSF G8 Safety Shield Lexan 410x210mm 1 G9 DP15VSF G9 Lower Bracket Bar 1 G10 DP15VSF G10 Hex Socket Head Cap Screw M8x12 1 G11 DP15VSF G11 Support Arm 1 G12 DP15VSF G12 Hex Nut 3 8 1 G13 DP15VSF G13 Spring Washer 3 8 1 G14 DP15VSF G14 Spacer 1 G15 DP15VSF G15 Socket Head Cap Screw M8x20 1 G16 DP15VSF G16 Lock Bolt with Knob M8x18 1 G17 DP15VSF G17 Spacer 1 G18 DP15VSF G18 QS1 Mic...

Page 50: ...CTRICAL SCHEMATIC SB1 24V L1 PE FU2 220V QS1 SB2 3 1 FU3 FU1 KM1 L2 L1 KM1 KM2 KM1 PL SB5 V2 U2 M2 KR M1 B2 B1 W V U VR 200W 70 PE 4 8 SB6 KR KM2 KR 7 6 QS3 4 R S T VFD B SB3 12 0 0 5 31 1 1 Q1 L2 1 SB4 0 3 3 4 ...

Page 51: ...V 24V 52VA 1 2A VFD M Variable Speed AC Motor Driver 460V 4A 230V 7A 1 5KW BR Braking Resistors 200W 400Ω 200W 70Ω VR Adjust Speed Switch 0 05Ω Max SB2 Push Button Stop 600V PL 24V 1a 250V 10A 1b SB3 Push Button Start 600V PL 24V 1a 250V 10A 1b SB1 Emergency Stop 250V 10A SB4 Drilling Tapping Switch 250V 3A SB5 Push Button Reverse 600V 250V 10A 1a SB6 Pump Switch Coolant 600V 250V 10A 1a XB Termin...

Page 52: ...49 49 Electrical Enclosure Components ...

Page 53: ...t 10 sec for the Delta motor controller to reset Push the start button Excessive Vibration 1 Improper belt tension 2 Uneven belt wear hard spots 3 Motor or spindle pulley out of balance 4 Bad motor 1 Adjust belt tension 2 Replace belt 3 Balance or replace problem pulley 4 Replace motor Motor Stalls 1 Over feeding 2 Dull drill or tap 3 Motor not building up to running speed 4 Bad motor 1 Reduce fee...

Page 54: ...t or work holding device to table surface Troubleshooting the Inverter Prior to operating or adjusting any electronic component Qualified personnel must take the following aspects into consideration Disconnect machine from the power supply DO NOT use bare hands or metal tools to remove or install sensitive electronic parts As residual voltage still exists in the capacitor after the voltage has bee...

Page 55: ...ut voltage matches that of the voltage inverter Make sure the cooling device is free from dirt and foreign objects O L The frequency converter detected an output exceeding 150 above normal for 1 minute Check if the motor is overloaded Tooling may be dull Check for proper sized tooling gear speed and feed rate o c A o c d o c n Electric current is too large during acceleration Electric current is t...

Page 56: ...ITOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com BAILEIGH INDUSTRIAL HOLDINGS LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BAILEIGH CO UK ...

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