Baileigh Industrial DP-1375VS-110 Operator'S Manual Download Page 2

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Table of Contents

THANK YOU & WARRANTY .......................................................................................... 1

INTRODUCTION ............................................................................................................. 3

GENERAL NOTES .......................................................................................................... 3

SAFETY INSTRUCTIONS .............................................................................................. 4

SAFETY PRECAUTIONS ............................................................................................... 7

Dear Valued Customer: ................................................................................................... 7

TECHNICAL SPECIFICATIONS ................................................................................... 10

TECHNICAL SUPPORT ............................................................................................... 11

UNPACKING AND CHECKING CONTENTS ................................................................ 12

TRANSPORTING AND LIFTING .................................................................................. 13

INSTALLATION ............................................................................................................. 14

Anchoring the Machine .............................................................................................. 15

Mounting Holes .......................................................................................................... 15

OVERALL DIMENSIONS .............................................................................................. 16

GETTING TO KNOW YOUR MACHINE ....................................................................... 17

SET UP AND ADJUSTMENTS ..................................................................................... 21

Raising the Machine Head ........................................................................................ 21

Adjusting the Gear Rack Height ................................................................................ 22

ELECTRICAL ................................................................................................................ 23

OPERATION ................................................................................................................. 25

Drilling ....................................................................................................................... 25

Tapping ..................................................................................................................... 26

Removing Tooling from Spindle................................................................................. 26

DRILLING RECOMMENDATIONS ............................................................................... 27

LUBRICATION AND MAINTENANCE .......................................................................... 29

Greasing the Machine ............................................................................................... 29

Spindle Return Spring Adjustment ............................................................................. 30

Accessing and Cleaning the Coolant System ............................................................ 30

Oils for Lubricating Coolant ....................................................................................... 30

HEAD and CHUCK GUARD PARTS DIAGRAM ........................................................... 31

Head Parts List .......................................................................................................... 32

Chuck Guard Parts List ............................................................................................. 34

UPPER HEAD PARTS DIAGRAM ................................................................................ 35

Upper Head Parts List ............................................................................................... 36

COLUMN TABLE BASE PARTS DIAGRAM ................................................................. 38

Column Table Base Parts List ................................................................................... 39

ELECTRICAL COMPONENTS ..................................................................................... 41

ELECTRICAL SCHEMATIC .......................................................................................... 43

TROUBLESHOOTING .................................................................................................. 44

Summary of Contents for DP-1375VS-110

Page 1: ...AL HOLDINGS LLC IS PROHIBITED Baileigh Industrial Holdings LLC Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual re...

Page 2: ...Machine Head 21 Adjusting the Gear Rack Height 22 ELECTRICAL 23 OPERATION 25 Drilling 25 Tapping 26 Removing Tooling from Spindle 26 DRILLING RECOMMENDATIONS 27 LUBRICATION AND MAINTENANCE 29 Greasing...

Page 3: ...n notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller f...

Page 4: ...emedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer sh...

Page 5: ...Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remo...

Page 6: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Page 7: ...ud noises BEWARE OF PIERCING POINTS AND CUTTING HAZARD NEVER place hands fingers or any part of your body on or near rotating tooling This tooling can be extremely dangerous if you do not follow prope...

Page 8: ...P BUTTON In the event of incorrect operation or dangerous conditions the machine can be stopped immediately by pressing the E STOP button Twist the emergency stop button clockwise cw to reset Note Res...

Page 9: ...igh does not recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or other...

Page 10: ...chine 13 Stay alert Watch what you are doing and use common sense DO NOT operate any tool or machine when you are tired 14 Check for damaged parts Before using any tool or machine carefully check any...

Page 11: ...comes to a complete stop Hold the piece part firmly against the table DO NOT attempt to drill a piece part that does not have a flat surface against the table or that is not secured by a vise Prevent...

Page 12: ...ron 1 5 38 1mm Drilling Capacity Mild Steel 1 375 34 9mm Tapping Capacity Cast Iron 875 22 2mm Tapping Capacity Mild Steel 75 19 05mm Spindle To Table Maximum Distance 30 25 768 3mm Spindle To Base Ma...

Page 13: ...ipping Weight 781lb 355kg TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on mac...

Page 14: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Page 15: ...oor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place Follow these guidelines when lifting crane or hoist Always lift and carry the...

Page 16: ...ell illuminated with proper lighting Keep the floor free of oil and make sure it is not slippery Remove scrap and waste materials regularly and make sure the work area is free from obstructing objects...

Page 17: ...es if installing new circuits and or outlets Anchoring the Machine Once positioned anchor the machine to the floor as shown in the diagram Use bolts and expansion plugs or sunken tie rods that connect...

Page 18: ...16 16 OVERALL DIMENSIONS 71 37 1813 26 50 673 38 30 973...

Page 19: ...17 17 GETTING TO KNOW YOUR MACHINE F L Q M J H E N I O D P A A R C S K G B...

Page 20: ...Scale Use for setting the depth stop approximate dimension J Control Panel Houses the operator s controls K Motor Provides power to the chuck L Electrical Enclosure Houses the electrical components M...

Page 21: ...houses the coolant reservoir and supports the coolant pump The coolant is pumped up to a nozzle where a valve controls the flow onto the tool The coolant lubricant enters the table drain and flows ba...

Page 22: ...tion for tapping only AE Drilling Tapping Selector Switch Selects the mode of operation drilling or tapping AF Stop Button Stops the spindle motor AG Start Button Starts the spindle motor A 10 second...

Page 23: ...kwise cw will raise the head 6 STOP when the top of the machine head is flush with the top of the column DO NOT allow the column to be below the top of the head 7 Using the wrench lightly tighten the...

Page 24: ...ockwise cw 2 Unlock column bearing B by loosening the two setscrews 3 Raise the gear rack C by turning crankshaft D counterclockwise ccw 4 Lock column bearing B by tightening the two setscrews 5 After...

Page 25: ...indicated on the machine All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resist...

Page 26: ...ed below LENGTH AMP RATING 25ft 50ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All cor...

Page 27: ...on the scale with indicator D 9 Re tighten lock knob B 10 Start machine by pressing start button E 11 Turn on the coolant selector switch F 12 Begin drilling using the down feed handles to lower the c...

Page 28: ...lock knob B 10 Start machine by pressing start button E 11 Turn on the coolant selector switch F 12 Begin tapping using the down feed handles E to lower the chuck When the tap reaches the bottom of t...

Page 29: ...rilling machine Desired quality of hole Difficulty of set up Drilling Feed The feed of a drill is governed by size of tool and the material drilled Because feed rate partially determines rate of produ...

Page 30: ...n 70 100 Soft Cast Iron 100 150 Malleable Iron 80 90 High Nickel Steel or Monel 40 50 High Tensile Bronze 70 150 Ordinary Brass and Bronze 200 300 Aluminum and its Alloys 200 300 Magnesium and its All...

Page 31: ...eekly basis clean the machine and the area around it Lubricate threaded components and sliding devices Apply rust inhibitive lubricant to all non painted surfaces Clean and grease the sliding surfaces...

Page 32: ...with coolant solution The coolant system should be filled with 2 gallons of a cutting coolant Fill by pouring coolant into base of machine Add coolant in the same manner when coolant is low Follow all...

Page 33: ...31 31 HEAD and CHUCK GUARD PARTS DIAGRAM...

Page 34: ...VS A16 Quill Support Pin 1 26 DP 1375VS A26 Hex Socket Cap Screw M6 x 20 2 27 DP 1375VS A27 Plate 1 28 DP 1375VS A28 Nut M6 2 29 DP 1375VS A29 Spring with Cover 1 30 DP 1375VS A30 Screw 3 16 x3 8 3 31...

Page 35: ...P 1375VS A58 Set Screw 1 4 x1 4 4 59 DP 1375VS A59 Screw 3 16 x 5 16 4 60 DP 1375VS A60 Depth Scale Bracket 1 61 DP 1375VS A61 Set Screw 3 16 x1 2 2 62 DP 1375VS A62 Key 6x20 1 63 DP 1375VS A63 Pinion...

Page 36: ...1375VS G06 C Clip S 30 1 G7 DP 1375VS G07 Bracket 1 G8 DP 1375VS G08 Safety Guard 1 G9 DP 1375VS G09 Lower Bracket Bar 1 G10 DP 1375VS G10 Hex Socket Cap Screw M8X12 2 G11 DP 1375VS G11 Support Arm 1...

Page 37: ...35 35 UPPER HEAD PARTS DIAGRAM...

Page 38: ...Emergency Stop Switch 1 15 DP 1375VS B15 Start Switch 1 16 DP 1375VS B16 Selection Switch D T 1 17 DP 1375VS B17 Reversal Switch 1 18 DP 1375VS B18 Speed Control Knob 1 19 DP 1375VS B19 Pump Switch 1...

Page 39: ...375VS B39 Inverter 1 40 DP 1375VS B40 Fuse 4 41 DP 1375VS B41 Relay 3 42 DP 1375VS B42 Contactor 1 43 DP 1375VS B43 Terminal Plate 1 44 DP 1375VS B44 Power Cable 1 45 DP 1375VS B45 Pump Power Cable 1...

Page 40: ...38 38 COLUMN TABLE BASE PARTS DIAGRAM...

Page 41: ...P 1375VS C9 1 Screw M4x50 1 9 2 DP 1375VS C9 2 Spring Washer 3 16 2 9 3 DP 1375VS C9 3 Nut M4 1 10 DP 1375VS C10 Crank Shaft 1 11 DP 1375VS C11 Spring Pin 4x25 1 12 DP 1375VS C12 Connection Rod Tread...

Page 42: ...k 5x20 1 37 DP 1375VS C37 Table 1 37 1 DP 1375VS C37 1 Hose Coupler 1 38 DP 1375VS C38 Column 1 2 1 39 DP 1375VS C39 Handle 1 41 DP 1375VS C41 Clamping 1 42 DP 1375VS C42 Cross Cap Screw 1 43 DP 1375V...

Page 43: ...41 41 ELECTRICAL COMPONENTS KM1 KM2 F3 F4 KR RX F1 F2...

Page 44: ...Open for Drilling SA2 Coolant Pump On Off Selector Switch KR Tapping Relay RX Power ON Relay VR Variable Speed Potentiometer QS1 Safety Guard Limit Switch QS2 Spindle Lower Reversing Limit Switch Tapp...

Page 45: ...43 43 ELECTRICAL SCHEMATIC...

Page 46: ...cutting fluid Reduce feed pressure or use cutting fluid Use correct cutting fluid Poorly drilled holes Drill dull Sharpen drill Lack of rigidity in hold down method Check that all T slot hold downs ar...

Page 47: ...id Use correct cutting fluid for the material and drill Table cannot be raised Lack of lubrication Lubricate No speed readout Speed pickup out of adjustment or failed Adjust gap between speed pickup a...

Page 48: ...TOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com BAILEIGH INDUSTRIAL HOLDINGS LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE...

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