Baileigh Industrial DP-1000G Operator'S Manual Download Page 27 | Manualshive

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Gearbox Parts List

– B

Item Part No.

Ref. No.

Description

1

DP1000G-B1

Rotor shaft

2

DP1000G-B2

2X08404-2

2nd Shaft complete

3

DP1000G-B3

2X08404-3

3rd Shaft complete

4

DP1000G-B4

2X08422

Gear box complete

5

DP1000G-B5

4B00174

Ring

6

DP1000G-B6

4B00173

Ring

7

DP1000G-7-2X08536

2X08536

Gear selector arm

8

DP1000G-B8

4RS0653-1

Gear lever

9

DP1000G-B9

4C02921

Gear

10

DP1000G-B10

3T04028

Steel ball 8mm

13

DP1000G-13-4T04168

4T04168

Shift pin

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Summary of Contents for DP-1000G

Page 1: ...OLDINGS LLC IS PROHIBITED Baileigh Industrial Holdings LLC Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or other occurrence Rev 03 2021 Baileigh Industrial Holdings LLC P O Box 531 Manitowoc WI 54221 0531 Phone 920 684 4990 Fax 920 684 3944 sales baileigh com ...

Page 2: ...PERATION 18 MATERIAL SELECTION 19 LUBRICATION AND MAINTENANCE 20 Greasing the Machine 20 Storing Machine for Extended Period of Time 20 DRILL HEAD DIAGRAM A 21 Drill Head Parts List A 22 GEARBOX DIAGRAM B 23 Gearbox Parts List B 24 ROTOR SHAFT DIAGRAM C 25 Rotor Shaft Parts List C 26 2nd SHAFT DIAGRAM D 27 2nd Shaft Parts List D 28 3rd SHAFT DIAGRAM E 29 3rd Shaft Parts List E 30 COLUMN DIAGRAM F ...

Page 3: ...Electrical Box Parts List J 38 ELECTRICAL SCHEMATIC 39 ...

Page 4: ...en notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warranty service under this paragraph Seller will not accept any responsibility for Goods returned without a RGA The original end user shall be responsible for all costs and expenses associated wi...

Page 5: ...remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer shall be liable to Seller for all costs and expenses associated therewith including Seller s actual attorney fees and costs Governing Law Venue This Agreement shall be construed and governed under the ...

Page 6: ... Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the protective container Do a complete visual inspection and if damage is noted photograph it for insurance claims and contact your carrier at once requesting inspection Also contact Baileigh Indu...

Page 7: ...azardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates a situation which if not avoided could result in property damage IMPORTANT PLEASE READ THIS OPERATORS...

Page 8: ...ands fingers or any part of your body on or near rotating tooling This tooling can be extremely dangerous if you do not follow proper safety procedures Keep hand at least 6 inches 150mm from the tooling while operating ENTANGLEMENT HAZARD ROTATING SPINDLE Contain long hair DO NOT wear jewelry or loose fitting clothing EMERGENCY STOP BUTTON In the event of incorrect operation or dangerous condition...

Page 9: ... making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to the machine Any modifications or alterations to a Baileigh machine will invalidate the machine s warranty PLEASE ENJOY YOUR BAILEIGH MACHINE PLEASE ENJOY IT SAFELY 1 FOR YOUR OWN SAFETY READ INSTRUC...

Page 10: ... for damaged parts Before using any tool or machine carefully check any part that appears damaged Check for alignment and binding of moving parts that may affect proper machine operation 15 Observe work area conditions DO NOT use machines or power tools in damp or wet locations Do not expose to rain Keep work area well lighted DO NOT use electrically powered tools in the presence of flammable gase...

Page 11: ... 135mm Tables Dimensions L x W 19 75 x 13 75 501 x 350mm Base Dimensions L x W 15 5 x 19 5 393 x 495mm Motor 1 5hp 1 12kw 110V 60Hz 14A Power Supply 110V 60Hz Shipping Dimensions L W H 66 x 23 x 29 1676 x 584 x 737mm Shipping Weight 484 lbs 220kg TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support han...

Page 12: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protection Important This waxy coating is NOT a lubricant and will cause the machine to stick and lose performance as the coating continues to dry WARNING SUFFOCATION HAZARD Immediately discard any plast...

Page 13: ... to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place Follow these guidelines when lifting crane or hoist Always lift and carry the machine with the lifting holes provided at the top of the machine Use lift equipment such as straps chains capable of lifting 1 5 to 2 times the weight of the machine Take proper precautions...

Page 14: ...on the precise placement of it to the mounting surface FLOOR This tool distributes a large amount of weight over a small area Make certain that the floor is capable of supporting the weight of the machine work stock and the operator The floor should also be a level surface If the unit wobbles or rocks once in place be sure to eliminate by using shims WORKING CLEARANCES Take into consideration the ...

Page 15: ...12 12 OVERALL DIMENSIONS ...

Page 16: ...13 13 GETTING TO KNOW YOUR MACHINE F B L N M R G U A P H J C E O D K I S T Q ...

Page 17: ... K Speed RPM Selection Chart Slows a visual representation of the handle positions for each of the four RPM settings L Speed RPM Selection Handles Position the handles to match the chart diagram to run the chuck at the RPM setting DO NOT change spindle RPM until the spindle has stopped completely M Drill Head Position Lock Loosen to allow the drill head to move on the column NEVER OPERATE THE MACH...

Page 18: ...table can be positioned at varying heights and rotated 180 in either direction It has T slots to allow the use of 1 2 or M14 bolts Below the work table are two lock handle and a crankshaft The crankshaft and lock handle near the column control the up down and swing positions of the table and support arm The front lock handle under the table controls the rotation of the table Always unlock the tabl...

Page 19: ... indicated on the machine All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This machine is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged int...

Page 20: ...sted below LENGTH AMP RATING 25ft 50ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All cords should use a ground wire and plug pin Replace any damaged cords immediately Power cord connection 1 Turn the main disconnect switch on the control panel to the OFF position 2 Unwrap the power cor...

Page 21: ...pindle RPM until the spindle has stopped completely 9 Select either clockwise or counter clockwise spindle rotation with selector switch G DO NOT change rotation direction until the spindle has stopped completely 10 Verify that the chuck is clear of any entanglements and press start button J to begin spindle rotation 11 Use the feed handle to start drilling or tapping 12 While tapping pause the sp...

Page 22: ...rials keep these instructions in mind Material must be clean and dry without oil Material should have a smooth surface so it processes easily Dimensional properties of material must be consistent and not exceed the machine capacity values Chemical structure of material must be consistent Buy certificated steel from the same vendor when possible CAUTION It must be determined by the customer that ma...

Page 23: ...the gear rack on the column so the table moves up and down smoothly Greasing the Machine Grease the gear rack on the column to keep the table moving smoothly Lubricate the spline of the spindle and the teeth of the rack with a 2 grease Fully extend the spindle and lightly grease the spindle shaft Storing Machine for Extended Period of Time If the Drill Press is to be inactive for a long period of ...

Page 24: ...21 21 DRILL HEAD DIAGRAM A ...

Page 25: ...indle Sleeve 4 DP1000G A 04 2X08740 5 Feed Shaft Complete 5 DP1000G WGBC 2X08720 Worm Gear Unit 6 DP1000G A6 2X08702 Front Cover 8 DP1000G A8 4U08705 Electric Box Cover 9 DP1000G A 9 3R00014 Locking Lever 10 DP1000G A10 3S02556 Screw M12x120 11 DP1000G A11 3S02558 Screw M12x130 12 DP1000G A12 3M09122 Locking Nut M12 13 DP1000G A13 3B04178 Washer 13x24x4 ...

Page 26: ...23 23 GEARBOX DIAGRAM B ...

Page 27: ...plete 3 DP1000G B3 2X08404 3 3rd Shaft complete 4 DP1000G B4 2X08422 Gear box complete 5 DP1000G B5 4B00174 Ring 6 DP1000G B6 4B00173 Ring 7 DP1000G 7 2X08536 2X08536 Gear selector arm 8 DP1000G B8 4RS0653 1 Gear lever 9 DP1000G B9 4C02921 Gear 10 DP1000G B10 3T04028 Steel ball 8mm 13 DP1000G 13 4T04168 4T04168 Shift pin ...

Page 28: ...25 25 ROTOR SHAFT DIAGRAM C ...

Page 29: ...ing sleeve 17x2 7 DP1000G C7 3L11003 Ball bearing 6203 8 DP1000G C8 4B00137 Washer 9 DP1000G C9 3K00184 Key 5x5x14 10 DP1000G C10 3K00187 Key 5x5x20 11 DP1000G C 11 2X08405 Rotor Shaft 12 DP1000G C12 4F06203 Washer FB 6203 13 DP1000G C13 3L11003 Ball bearing 6203 14 DP1000G C14 2N01889 Bearing cover B 1889 15 DP1000G C15 4B00175 Fan B 175 16 DP1000G C16 2B03449 Washer C 3449 17 DP1000G C17 4B01890...

Page 30: ...27 27 2nd SHAFT DIAGRAM D ...

Page 31: ... sleeve 17x38 6 DP1000G 2 6 2H07970 Gear 15 2 7 DP1000G D7 2D17005 Spacing sleeve 17x5 8 DP1000G D8 2A04871 2nd Shaft C 4871 9 DP1000G D9 3K00187 Key 5x5x20 10 DP1000G D10 2T06615 Key C 6615 11 DP1000G 2 11 2X08408 Gear Complete 64 1 5 12 DP1000G D12 2T04254 Clutch C 4254 13 DP1000G D 13 2X08406 Gear complete 40 1 5 14 DP1000G D14 2D00009 Spacing sleeve 17x3 5 15 DP1000G D15 3L11003 Ball bearing 6...

Page 32: ...29 29 3rd SHAFT DIAGRAM E ...

Page 33: ...ing sleeve 15x2 4 DP1000G E4 3C01117 Circlip SgA 15 5 DP1000G 5 Gear 2X08413 Gear complete 32 2 6 DP1000G E6 2T04254 Clutch C 4254 7 DP1000G 7 2X08411 Gear complete 49 2 8 DP1000G E8 2000006 Spacing sleeve 17x31 5 9 DP1000G E9 3L11003 Ball bearing 6203 10 DP1000G E10 4B00137 Cover C 137 11 DP1000G E11 2T06615 Key C 6615 12 DP1000G 12 2A08410 3rd Shaft B 8410 ...

Page 34: ...31 31 COLUMN DIAGRAM F ...

Page 35: ...2T07146 Pin 7 DP1000G F 7 2Y08723 Table arm DP1000G F 2X08720 1 Worm gear complete 8 DP1000G F8 2RS1182 Crank handle 9 DP1000G F9 3RO1106 Handle 10 DP1000G 8 2IS1203 Worm shaft 11 DP1000G 11 2D20008 Spacer 20x8 12 DP1000G 12 Gear 2HS1201 Gear 13 DP1000G 13 2AS1202 Shaft 14 DP1000G F14 3S04444 Stop screw SK6SS 8x8 15 DP1000G F15 3R00014 Locking handle 16 DP1000G F 16 2N00186 Lower ring 17 DP1000G 1...

Page 36: ... G1 9 2X08720 Worm gear box Complete 1 DP1000G G1 2N08720 Worm gear box 2 DP1000G 13 2AS1202 Shaft 3 DP1000G 12 Gear 2HS1201 Gear 4 DP1000G 11 2D20008 Spacer 20x8 5 DP1000G 10 2IS1203 Worm shaft 6 DP1000G G6 3L00021 Washer 7 DP1000G G7 2RS1182 Crank 8 DP1000G G8 3RO1106 Handle 9 DP1000G G 9 3S04444 Screw SK6SS 8x8 ...

Page 37: ...st H Item Part No Ref No Description 1 DP1000G H1 4T08715 Spring housing 2 DP1000G 4C03026 4C03026 Clock Spring w Housing 3 DP1000G H3 2108708 Feed shaft 4 DP1000G H 4 4S04211 Screw 5 DP1000G H5 2E08722 Feed lever 6 DP1000G H6 3R02003 Handle ball ...

Page 38: ...35 35 SPINDLE SLEEVE DIAGRAM I ...

Page 39: ...09 Spindle sleeve 5 DP1000G I5 2I08420 Rack 6 DP1000G I6 4B03769 Washer 7 DP1000G I7 3L51006 Taper roller bearing 30206 8 DP1000G I8 2TS1106 Roller bearing cover 9 DP1000G I9 2T08386 Key 10 DP1000G I10 2A08418 1 Spindle 11 DP1000G I11 2T08593 Spacing sleeve 12 DP1000G I12 3B06003 Washer 13 DP1000G I13 4T08547 Stop 14 DP1000G I14 3S08622 Screw P6SS 16x25 15 DP1000G I15 4T08714 Collet Jaw ...

Page 40: ...37 37 ELECTRIC BOX DIAGRAM J ...

Page 41: ...tric box distance tube 5 DP1000G J5 4L08706 Anchor plate 6 DP1000G J6 4L08711 3 Electric box plate 7 DP1000G J7 3E16227 Emergency stop 8 DP1000G J8 3T18003 Rubber molding 15x8 9 DP1000G J 9 3E06016 Pole reverser 10 DP1000G J10 3E19088 Nut 1816 11 DP1000G J11 3E19493 Angular nipple 12 DP1000G J12 2T08735 Protection conduit 13 DP1000G J13 3E10614 Under volt release 14 DP1000G J14 4L08711 3 Electric ...

Page 42: ...39 39 ELECTRICAL SCHEMATIC ...

Page 43: ...p Button SB1 DP1500VS D 01 Push Button Start SB2 DP1500VS SB2 Push Button Stop EL DP1000G Lamp Work Lamp Assembly no bulb DP1000G LED Bulb LED Bulb C1 DP1000G Run Capacitor Capacitor 90UF 250V AC 49 102 C2 DP1000G Start Capacitor Capacitor 250UF 250V AC 50 105 DP1000G Centrifugal Switch Centrifugal Switch Electric Style DP1000G J 9 Rotation Selector Switch ...

Page 44: ...41 41 NOTES BAILEIGH INDUSTRIAL HOLDINGS LLC 1625 DUFEK DRIVE MANITOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com ...

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