®
Badger Meter Europa GmbH
Primo
Advanced
INSTRUCTION AND OPERATION MANUAL
April 2007
MID_PrimoAdvanced_Bedienungsanleitung_0704_e.doc
Page 1: ...Badger Meter Europa GmbH Primo Advanced INSTRUCTION AND OPERATION MANUAL April 2007 MID_PrimoAdvanced_Bedienungsanleitung_0704_e doc...
Page 2: ...7 Plastic or lined pipelines 8 3 2 8 Pipes with cathodic protection 8 3 2 9 Electrical disturbed surrounding 9 4 Electrical connection 9 4 1 Power 9 4 2 Remote version 10 4 2 1 Specification signal c...
Page 3: ...3 6 Flow direction 21 5 2 3 7 Filter damping 22 5 2 3 8 Error message 22 5 3 Measuring mode 22 6 Interfaces 23 6 1 RS232 23 6 2 HART protocol 23 6 2 1 HART connection 24 7 Error indication and clearan...
Page 4: ...to be trained by the operating authority and the instructions of this manual have to be followed Basically you have to respect the regulations for the opening and repairing of electrical equipment val...
Page 5: ...f the medium Measuring principle The operating principle of the electromagnetic flow meter is based on Faraday s law of magnetic induction The voltage induced across any conductor as it moves right an...
Page 6: ...20 up to 60 C Detector Medium temp PTFE PFA 40 up to 150 C Hard rubber 0 up to 80 C Soft rubber 0 up to 80 C 3 1 2 Protection class In order to guarantee the requirements of the protection class the f...
Page 7: ...te For detectors with PTFE liner please remove the shroud on the flange or the screw necks at dairy threads acc to DIN 11851 only shortly before installation 3 2 1 Mounting position The meter can be m...
Page 8: ...e measuring point is always fully filled otherwise no correct resp accurate measuring is possible Do not install the detector at the highest point of a system of pipes otherwise there will be the dang...
Page 9: ...he depicted nomogram only for liquids with a similar viscosity like water Notice At very low flow rates the flow rate can be increased by reducing the size at the measuring point and therefore the mea...
Page 10: ...surement the detector and the medium to be measured have to be approximately on the same electrical potential For flanged or in between flanges without additional grounding electrode this will be carr...
Page 11: ...on resistance of the material has to be paid to For aggressive media it is recommended to use grounding electrodes 3 2 8 Pipes with cathodic protection When having a cathodic protection the meter has...
Page 12: ...s Use separate line entrances for auxiliary power signal and in output wires 4 1 Power Warning Do not install the meter under applied power supply National valid regulations have to be followed Observ...
Page 13: ...e cover 2 Slide the signal cable through the cable insertion 3 Connection according to the wiring plan 4 Close the connection cover tightly again once the connection has been completed Terminal box De...
Page 14: ...following specifications Observe the max signal cable length between detector and amplifier keep the distance as short as possible Distance With electrode for empty pipe detection Loop resistance 0 75...
Page 15: ...V 500 mA 10 11 and 12 Relay 2 Set point preselection quantity max 48 V 500 mA 8 and 7 Relay 3 Meter disturbance exceeding of measuring range and medium control max 48 V 500 mA 8 and 9 Reset Totalizer...
Page 16: ...his mode no automatic return to the measuring mode is occurring and it has to be run through completely No measuring is taking place as long as the meter is in this mode 5 1 1 Language setting There a...
Page 17: ...ent calibration is erased the calibration menu is shown with the key and the calibration is kept with the key E Offset 4 mA and range 20 mA can be set in the calibration menu By pressing the keys incr...
Page 18: ...e parameter setting mode by pressing the key E in the measuring mode If no entry is done within 30 seconds in the parameter setting mode the program returns automatically to the measuring mode Even wh...
Page 19: ...lable for the setting of the measuring range 0 to 100 full scale Power output 0 to 20 mA 4 to 20 mA 0 to 10 mA 2 to 10 mA Notice The power value is limited to 105 21 mA resp 10 5 mA of the full scale...
Page 20: ...maximum value Notice The volume unit depends on the flow unit see units The pulse break relation is approx 1 1 At a setting of pulse width 50 the pulse width is automatically adjusted to each pulse fr...
Page 21: ...low rate and is set in percent from the full scale The values can be chosen freely in 1 steps between 0 to 100 The exceeding underflowing of the set set point is indicated by closing of the relay Noti...
Page 22: ...batched this is indicated in the display by a negative sign At the use of the preselection the flow direction has to be programmed in unidirectional direction 5 2 2 6 Resetting the totalizers and the...
Page 23: ...ter second m h Cubic meter hour m min Cubic meter minute m s Cubic meter second GPM US gallon minute MGPD US million gallon day LbPM US liquid pounds minute OzPM US fluid ounces minute IGPM Imperial g...
Page 24: ...0 can be hold back 5 2 3 5 Empty pipe detection The medium control is indicates via the relay error if the tube is only partially filled with liquid The control can be switch on and off Notice The med...
Page 25: ...int erase list has to be run through An error is indicated via the relay 3 as well as in the 4 line in the display The relay is closed during normal and is opened by appearing of an error An overview...
Page 26: ...HART module the electronic will be placed into the 8 poles plug of the basis electronic which is marked with HART The 4 distance holders will be pushed down in the holes of the basis electronic The HA...
Page 27: ...show at least the value of 250 ohms Power output 4 20 mA RL 250 ohms 1 3 HART communication can either be mounted over a handheld device or over a modem with a computer Handheld Modem DD Device Descri...
Page 28: ...oftware has been changed Contact service Err empty pipe Tube is not fully filled Tube at the measuring point always has to be fully filled Possibly new calibration See calibration of the medium contro...
Page 29: ...y plug Loosen the screws S1 to S5 and take out the circuit board 2 Put in new circuit board and fasten with the screws S1 to S5 Connect the plugs and cables 3 The new circuit board possibly has to be...
Page 30: ...r materials PTFE DN 6 600 40 up to 150 C Halar ECTFE from DN 300 40 up to 150 C Electrodes materials Hastelloy C standard Tantalum Platinum Gold plated Platinum Rhodium Housing Carbon steel optional s...
Page 31: ...0 500 362 439 406 4 361 9 25 4 x 12 395 350 22 x 12 300 12 500 425 502 482 6 431 8 25 4 x 12 445 400 22 x 12 350 14 500 450 527 533 4 476 2 28 6 x 12 505 460 22 x 16 400 16 600 475 552 596 9 539 7 28...
Page 32: ...lized water Liner materials PTFE 40 up to 150 C Electrodes materials Hastelloy C standard Tantalum Platinum Gold plated Platinum Rhodium Housing Stainless steel DN 10 50 145 mm Tri Clamp connection DN...
Page 33: ...5 74 40 1 1 2 145 238 315 94 50 2 145 243 320 104 65 2 1 2 200 256 333 129 80 3 200 261 338 140 100 4 200 269 346 156 Pressure rating PN10 Dimensions mm type food dairy pipe DIN 11851 DN A B1 B2 D 10...
Page 34: ...E 40 up to 150 C Electrodes materials Hastelloy C standard Tantalum Platinum Gold plated Platinum Rhodium Housing Carbon steel optional stainless steel DN 25 50 100 mm Lay length DN 65 100 150 mm Wafe...
Page 35: ...gramming 3 keys RS 232 HART Interface RS 232 for measuring values and programming optional HART Flow range 0 03 up to 10 m s Accuracy 0 5 m s better 0 25 of actual flow 0 5 m s 1 25 mm s of actual flo...
Page 36: ...ow Analog output 0 01 mA Repeatability 0 1 of actual flow Reference conditions Ambient and medium temperature 20 C Electr conductivity 300 S cm Warm up time 60 min Mounting conditions 10 DN inlet dist...
Page 37: ...ed_Bedienungsanleitung_0704_e doc Technical data Page 34 37 8 6 Size selection 0 01 0 1 1 10 100 0 01 0 1 1 10 100 1 000 10 000 L min m s DN 6 DN 100 0 01 0 1 1 10 100 DN 125 DN 1400 1 10 100 1000 10...
Page 38: ...ors Outputs totals Measurement 11 Detector factor 41 Pipe diameter 42 Password 43 Reset Totals 31 Analog output 32 Pulse output 33 Frequency 34 Flow alarm 35 Preset 36 Pulse value 61 Pulse width 62 Pu...
Page 39: ...oc Program structure Page 36 37 9 2 Test mode Press button E and turn on the meter Language T11 Signal 100 T12 Signal 50 T121 Signal 0 T122 Signal 50 T123 Signal 100 T124 Calibration Analog output T13...
Page 40: ...form us about possible medium wastes remaining in the part For this purpose please use this form A security specification sheet of the medium must accompany this declaration in the following cases Tox...
Page 41: ...tline Tel 49 7025 9208 0 or 30 Fax 49 7025 9208 15 Badger Meter Europa GmbH Subsidiary of Badger Meter Inc USA N rtinger Strasse 76 72639 Neuffen Germany E mail badger badgermeter de www badgermeter d...