Badger Meter FC-5000 User Manual Download Page 4 | Manualshive

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Programming � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 24

Setting a Password  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �   24
Deleting a Password  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �   25
Changing Display Properties  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �   26
Setting Measurement Options � �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �   27
Setting Up a Flow Meter � �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �   29
Setting Up Outputs  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �   31
Resetting Totals  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �   34
Digital I/O  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �   35
Fluid Properties  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �   36
Communications   �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �   36

Troubleshooting  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �   37
Specifications � �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �   39
Part Number Matrix  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �   40
Modbus Interface  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �   41

Modbus Function Code Support � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 41
Modbus Register Map � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 41

Flow Sensor Types � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 42
Standards and Certifications � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 43

Safety� �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �   43
EMI/EMC Compliance� �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �   43
Enclosure Protection  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �  �   43

Industrial Flow Computer, Model FC-5000 Flow Monitor

Page iv

July 2016

CTL-UM-01723-EN-01

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Summary of Contents for FC-5000

Page 1: ...Industrial Flow Computer Model FC 5000 Flow Monitor CTL UM 01723 EN 01 July 2016 User Manual...

Page 2: ...Industrial Flow Computer Model FC 5000 Flow Monitor Page ii July 2016 CTL UM 01723 EN 01...

Page 3: ...g Options 10 Wiring the Flow Computer 12 Terminal Connectors 12 Power Input Connector 13 Pulse Transmitter Connector Pulse Input 13 Output Connector 14 RS485 Communication Connector 14 Digital I O Con...

Page 4: ...34 Digital I O 35 Fluid Properties 36 Communications 36 Troubleshooting 37 Specifications 39 Part Number Matrix 40 Modbus Interface 41 Modbus Function Code Support 41 Modbus Register Map 41 Flow Senso...

Page 5: ...le of causing death or serious personal injury Indicates a hazardous situation which if not avoided could result in severe personal injury or death Indicates a hazardous situation which if not avoided...

Page 6: ...and precaution instructions and the procedures as described in this manual are not followed Modifications of the flow computer implemented without preceding written consent from the manufacturer will...

Page 7: ...lated flow data as well as relay and digital I O status User friendly installation with quality plug and play terminals 100 point linearization A wide range of outputs and functions for a broad fulfil...

Page 8: ...ed must be isolated from mains by double or reinforced insulation for instance SELV power supply The FC 5000 flow computer operates on 10 40V DC or 9 28V AC supplied by any suitable source that also m...

Page 9: ...HE OPERATOR OF THE FACILITY PERSONNEL MUST READ AND UNDERSTAND THIS OPERATING MANUAL BEFORE CARRYING OUT ITS INSTRUCTIONS THE FC 5000 FLOW COMPUTER MAY ONLY BE OPERATED BY PERSONNEL WHO ARE AUTHORIZED...

Page 10: ...l Cutout Figure 1 Panel cutout 3 075 in 78 mm 5 433 in 138 mm 2 598 in 66 mm 3 50 in 89 mm 6 222 in 158 mm Figure 2 Mounting dimensions The basic unit is equipped for panel mount To install 1 Measure...

Page 11: ...4 250 in 108 mm 9 375 in 238 mm 8 750 in 222 mm 6 000 in 152 mm 9 375 in 238 mm Figure 3 FC 5000 flow computer in an enclosure To install the FC 5000 flow computer on a wall secure the enclosure to th...

Page 12: ...C TO PREVENT ACCIDENTS DO NOT APPLY POWER UNTIL ALL OTHER CONNECTIONS HAVE BEEN COMPLETED Terminal Connectors Figure 4 Terminal connectors The plug in connectors on the rear panel of the FC 5000 flow...

Page 13: ...ansistors or dry contact closure transmitters Before making any connections Always use shielded wire to protect the signal line from external noise ground shield to terminal 3 Make sure the signal lin...

Page 14: ...ommunicate over RS485 TB8 RS485 Comm Port Terminal Connector Pin Function Reference Pin 1 Shield 36 2 Negative Terminal 37 3 Positive Terminal 38 4 Ground 39 Digital I O Connector The FC 5000 flow com...

Page 15: ...tor Pin Function Reference Pin 1 Normally Open 13 16 2 Common 14 17 3 Normally Closed 15 18 Mechanical Form C Relay s Specifications Load Resistive Rated Carry Current 5 A NO 3 A NC Max Switching Volt...

Page 16: ...and alarm messages or alarm icons appear on the display when appropriate To toggle views on the Home screen press the UP DOWN keys to switch from or to FLOW RATE CH 1 Figure 5 FLOW TOTAL CH 1 Figure...

Page 17: ...enter or change parameter values In editing mode the BACKSPACE key deletes the character to the left of the cursor While navigating the BACKSPACE key moves to a previous menu selection Depending on th...

Page 18: ...s Enter a decimal point Cycle through special characters Reveal raw and calculated info sensor data for the flow computer BACKSPACE Reject key ENTER Accept key Enter frequency in hertz calibration dat...

Page 19: ...New value Move cursor to the right Move cursor to the left Figure 4 Numeric editing Alpha Numeric Editing On screen instruction Existing value New value Return to parent setup screen Cycle through let...

Page 20: ...ustom label Enter conversion factor Set totalizer rollover point Save value Move up in pull down menu Move down in pull down menu Pull down menu FC 5000 Figure 6 Selection editing Confirmation Screen...

Page 21: ...ns Digital I O Advanced Setup Password Setup Measurements Flow Ch1 Total Ch1 System Setup Network Type Baud Rate Parity Stop Bit Slave Address Device Name Flow Sensor 1 Type Flow Sensor 1 Calibration...

Page 22: ...on P N Configured model number FW VERSION Loaded firmware version SERIAL NO Serial number PERSONALITY For factory diagnostic purposes only LOGIC BRD For factory diagnostic purposes only POWER BRD For...

Page 23: ...CH1 total pulse count CH1 RATE Calculated rate of CH1 CH1 TOT Calculated total of CH1 RELAY 1 ON OFF status of relay 1 RELAY 2 ON OFF status of relay 1 D I O 1 ON OFF status of digital I O port 1 D I...

Page 24: ...tection Passwords can be optionally configured for System Setup and Reset functions To set a password 1 Navigate to SYSTEM SETUP PASSWORD SETUP 2 Highlight SETUP MENU PASSWORD or SYSTEM RESET PASSWORD...

Page 25: ...es a set password Deleting a Password 1 Navigate to SYSTEM SETUP PASSWORD SETUP 2 Highlight the type of password you want to delete SETUP MENU PASSWORD or SYSTEM RESET PASSWORD and press F4 clear 3 On...

Page 26: ...1 From the Main menu highlight DISPLAY and press ENTER 2 Press the UP DOWN keys to scroll to the drop down menu for LANGUAGE CONTRAST or BRIGHTNESS and press ENTER 3 Scroll through the available optio...

Page 27: ...al 3 Press ENTER to activate the drop down menu 4 Press the UP DOWN keys to scroll to the unit duration combination you want and press ENTER For rate measurement all options are available in time inte...

Page 28: ...save the change 6 On the confirmation screen press ENTER to confirm the change As a conversion factor example if you enter 2 the custom unit is equivalent to 2 gallons per minute If you enter 0 5 the...

Page 29: ...d with switch closures with a single K factor like reed switches Sine UVC Fixed v Used to connect raw frequency output devices with multiple calibration points up to 100 Pulse UVC Fixed v Used to conn...

Page 30: ...or edit the K factor value 5 On the numeric entry screens enter the value and press ENTER to save the value then return to the previous screen NOTE N Each entry 1 100 represents each calibration data...

Page 31: ...to SYSTEM SETUP ADVANCED SETUP SCALED OUTPUT CH1 OUTPUT MODE The Output Mode options are Option Description Output Off Sends no output from the flow computer through the output channel Pulse Output To...

Page 32: ...configured To control On Off functions of devices such as lights buzzers pumps and fans As a totalizing point As a manual control for remote switches and buttons To set up the relay output first sele...

Page 33: ...lease Delay Time in milliseconds ms that the relay will remain triggered after trigger condition is remedied Override ONLY ACTIVE IN MANUAL MODE Bypasses any programmed triggers to trigger relay Will...

Page 34: ...menu highlight RESETS and press ENTER NOTE N If a password PIN was configured enter your PIN and press ENTER 2 Select the parameter to reset and press ENTER 3 On the confirmation screen press ENTER t...

Page 35: ...tal CH1 Reset Relay 1 Total Ch 1 Resets latch on Relay 1 and resets Total CH1 Reset Relay 2 Total Ch 1 Resets latch on Relay 2 and resets Total CH1 1 Navigate to SYSTEM SETUP ADVANCED SETUP DIGITAL I...

Page 36: ...to save the value 4 On the confirmation screen press ENTER to confirm the change Communications From the Communications menu you can set these parameters Parameter Options Network Type Inactive Modbu...

Page 37: ...alculation For example if programmed 0 001 instead of 0 100 unit will wait for 100 pulses before decrementing one count 4 Verify connection 5 Disassemble meter check rotor replace if defective Valve d...

Page 38: ...call your local representative or the factory to obtain a Return Material Approval Carefully repack the flow computer in the original carton or other suitable container and ship to ATTN Customer Serv...

Page 39: ...nt and reverse polarity protected Output is multiplexed on the process out pins Resolution 0 01 Hz Uncertainty 0 01 RDG Field Configurable Digital I O Optional 6 independent channels Isolated from pow...

Page 40: ...Z Imperial Ounces I OZ Custom Decimals 0 4 Flow Rate Digits 8 digits Units US Gallons US GAL Imperial Gallons I GAL Mega US Gallons US MGAL Mega Imperial Gallons I MGAL Liters L Mega Liters ML Cubic M...

Page 41: ...on codes Description Function Code Subcode Read Coils 01 Read Discrete Inputs 02 Read Holding Registers 03 Read Input Registers 04 Write Single Coil 05 Write Single Register 06 Diagnostic Return Query...

Page 42: ...DEBOUNCE K FACTOR Recordall Unscaled Pulse PULSE DEBOUNCE K FACTOR Scaled Pulse PULSE DEBOUNCE K FACTOR Turbine Blancett MAG Pickup SINE K FACTOR MAG Pickup w K Factor Scaler PULSE K FACTOR Cox RF Pic...

Page 43: ...Criteria B IEC 61000 4 3 2006 Radiated RF Immunity Test levels 80 1000 MHz 1400 2000 MHz Performance Criteria A IEC 61000 4 4 2004 EFT Immunity Signal and Power lines Tested per specification to Perf...

Page 44: ...dalupe Inn CP 01050 M xico DF M xico 52 55 5662 0882 Europe Middle East and Africa Badger Meter Europa GmbH Nurtinger Str 76 72639 Neuffen Germany 49 7025 9208 0 Europe Middle East Branch Office Badge...

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