Badger Meter 2100 Manual Download Page 8

Sensor
Offset

Customer

Selected

Full scale

Headrise

Vcal

Sensor

Mounting

Dimension

Level of fluid at no flow

6° Beam Angle

 

 

 

 

 

NOTE: 

If sensor is exposed to sunlight, a sun shield should be used. Refer to System Diagram, Page 1-3.

 The 

sensor 

offset

 is the distance from the maximum level 

of the fluid to the face of the sensor. The minimum offset is 
12 inches. 
 
 The 

full scale headrise

 is the level of the fluid at the 

customer’s selected full scale flow

 for the flume or weir. 

The minimum full scale headrise is 4 inches and the 
maximum is 132 inches. 
 
 Therefore, 
   

Sensor vertical mounting distance (Vcal) = 

   

Customer full scale he Sensor offset 

 
  When the Model 2100 is programmed at the factory, the 
Vcal is determined by taking the full scale head rise of the 
maximum capacity of the flume or weir plus 12 inches for 
the offset. This is done so that the flowmeter can be rescaled 
to a higher full scale flow in the future without having to 
move the sensor. This is reflected on the Mounting and 
Calibration Data Sheet in the front of the manual by the 
Max. Capacity (Element) and Customer Maximum 
Headrise. When the Customer Max. Flow is less that the 
Max. Flow (Element) then the sensor offset will be 12 
inches plus the difference between Max. Flow (Element) 
and the Customer Max Headrise. 
 
The other mounting dimension that is important is the 
Horizontal (H) dimension. This is the horizontal distance 
from a reference point on the flume or weir to the sensor. 
Pages 2-6 through 2-9 show this dimension for the 
commonly used flumes and weirs. 
 
 

  Another aspect that must be considered when mounting 
the sensor is the distance of the sensor from the walls of the 
structure in which the fluid is flowing. If the sensor is too 
close to the wall, reflections may occur which could cause 
inaccuracies in the level measurement. The beam angle of 
the transmitted signal from the sensor face is a maximum of 
6 degrees. To determine the distance the sensor must be 
mounted from the wall, multiply the Vcal distance times 
0.0524. This will give the distance required from the wall to 
the sensor housing. 
 
  The exit hole for the sensor cable on the top of the 
housing is a 3/4" NPT nipple which is used to mount the 
sensor to the mounting bracket and connecting the conduit 
for the cable. 

The cable must be run in metallic conduit to 

prevent any stray noise interference from affecting the 
meter’s operation.

 

 
  The mounting bracket provided with the sensor can be 
mounted directly to the wall for Vcal distances of 60 inches 
or less. An extension, or mounting brace, to the mounting 
bracket will be required for Vcal distances greater than 60 
inches. 
 
  When installing the sensor, it is imperative that it be level. 
A level should be placed on top of the sensor and 
adjustments made to the mounting bracket to ensure the 
sensor face is level to the fluid. 
 
  This completes the FB-1 sensor installation procedure. 
Refer to the electronic wiring section for connecting the 
sensor cable to the electronics. 

2-5 

Summary of Contents for 2100

Page 1: ...trated Parts List 4 1 To avoid damage in transit Badger products are shipped to the customer in special shipping containers Upon receipt of the product perform the following unpacking and inspection p...

Page 2: ...ays SPDT 1 amp at 24 VDC 0 5 amp at 120 VAC DISPLAY 2 line 24 character per line LCD display Indicates flow rate flow total and alarm trip status PROGRAMMING Front panel mounted 5 button keypad POWER...

Page 3: ...MTG BRACKET METALLIC CONDUIT PROVIDED BY CUSTOMER J BOX PROVIDED BY CUSTOMER MAXIMUM CABLE LENGTH FROM SENSOR TO ELECTRONICS IS 1000 FT SUNSHADE FOR SENSOR PROVIDED BY CUSTOMER 2100 NOTE 4 20 mA outpu...

Page 4: ...ench supplied in the mounting hardware package to loosen and remove all four hex bolts in the front of the housing see Figure 2 1 Separate the front and back housings CAUTION THERE IS A COAX SIGNAL WI...

Page 5: ...12 and 14 volts When operating the meter on DC power an additional DC power source may be required to power the 4 20 mADC output Refer to the 4 20 mA signal output in the following section for instru...

Page 6: ...relay terminal is marked NC normally closed C common and NO normally open The normally open and normally closed positions are with the relay de energized The relays are energized when they are trippe...

Page 7: ...from that shipped by the factory The critical lengths of the cable for the component change are 150 feet and 500 feet The following shows the component value for C11 according to the sensor cable leng...

Page 8: ...nce from a reference point on the flume or weir to the sensor Pages 2 6 through 2 9 show this dimension for the commonly used flumes and weirs Another aspect that must be considered when mounting the...

Page 9: ...5 43 70 550 12000 31 70 24 39 25 43 47 700 16000 31 47 36 43 25 43 98 1100 25000 31 98 48 47 00 44 75 1350 35000 32 75 The H dimension is straight back from the entrance of the throat and not along th...

Page 10: ...00 25 87 100 2100 13 87 18 38 00 28 16 85 2600 16 16 20 40 00 30 78 90 3700 18 78 24 46 00 35 07 95 7000 23 07 PALMER BOWLUS FLUME INSTALLATION Vcal FLOW H Size H Dim Vcal Full Scale GPM Full Scale H...

Page 11: ...71 420 2100 12 71 24 26 52 600 3500 14 52 36 29 27 850 7000 17 27 48 35 17 1200 14500 23 17 60 40 69 1500 25000 28 69 72 46 78 1800 40000 34 78 84 53 17 2000 60000 41 17 96 59 54 2400 85000 47 54 V N...

Page 12: ...98 135 250 5 98 10 20 16 180 500 8 16 12 21 06 210 700 9 06 15 23 19 250 1200 11 19 18 24 77 300 1750 12 77 21 28 45 360 3000 16 45 24 29 05 400 3600 17 05 30 34 84 500 7000 22 84 36 37 70 600 10000 2...

Page 13: ...r covering completely around the cable making sure not to cut into the center conductor and remove the inner cover After the ends of the cable have been prepared loosen the screw on the terminal for t...

Page 14: ...FRONT HOUSING COAX CABLE S1 BACK HOUSING POWER SUPPLY BOARD POWER OUTPUTS 4 20 MADC TEST POINTS SENSOR FIGURE 2 7 2 11...

Page 15: ......

Page 16: ...de and advance the screens in the Status Mode The UP DOWN and RIGHT arrow keys are used for selecting or making change sin the various screens of the meter Calibration Mode To prevent unauthorized ent...

Page 17: ...E 14 58 IN This screen indicates the level of the fluid in the primary device and the distance from the sensor face to the fluid level This screen enables the user to verify that the sensor head mount...

Page 18: ...n the screen The maximum level that can be simulated is the maximum level that has been programmed into the meter To leave the level simulation screen press the MENU key The display will return to the...

Page 19: ......

Page 20: ...of the response time of the output signal to changes in fluid level To change this value use the UP or DOWN arrow keys to change to the desired value The available values are 8 16 32 64 128 256 512 a...

Page 21: ......

Page 22: ...gits have been properly set press the ENTER key The following screen will appear ELEMENT FUNCTION 1 58 PWR This screen selects the power function for the primary element for which the meter is being u...

Page 23: ......

Page 24: ...Press the ENTER key to store the new values The screen will advance to the second set point After the second set point has been entered the following screen will appear RELAY ASSIGNMENT RELAY 01 ECHO...

Page 25: ...key The following screen will appear DISTANCE CALIBRATION FAR DIST XX X IN This screen calibrates the meter for zero flow level If this adjustment is made the fluid surface should be smooth to assure...

Page 26: ...9491 7333 D 16 08 67 43908 AB84 E 19 92 83 54394 D47A F 24 00 100 65535 FFFF Use the RIGHT arrow key to move the cursor under each digit and use the UP or DOWN arrow keys to change to the desired valu...

Page 27: ......

Page 28: ...he totalizer word is defined as follows HEX 1 000 000 x ec in Units S element primary of Flow Max Multiplier Totalizer EXAMPLE Maximum flow 1800 x 1 BPM Barrels min Totalizer multiplier BAR x 100 Tota...

Page 29: ......

Page 30: ...fractional part of the product by 16 to arrive at the first character in the hexadecimal equivalent Remember all numbers produced in this step are shown above Also note that the product may have no fr...

Page 31: ......

Page 32: ...f the next character Example 224 0 224 3 Multiply the previously found product by 16 Example 224 X 16 3584 4 Repeat steps 2 and 3 in a cyclical fashion until you have added the last hexadecimal charac...

Page 33: ...1 400001 0025 Screw PNH S 4 40 x 3 8 SS 4 4A 400029 0002 Screw Hex shrh 1 4 AB X 75 STL 2 4B 400022 0016 Screw Hex whrh 1 4 20 ROLOK ZN 2 5 490004 O Ring 2 6A 151925 0001 AC Power Supply 115 VAC 1 6B...

Page 34: ...ICULAR PURPOSE Badger shall not be liable for any defects attributable to acts or omissions of others after shipment nor any consequential incidental or contingent damage whatsoever NUCLEAR DISCLAIMER...

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