Badger Meter 2100 Manual Download Page 5

WIRING CONNECTIONS 

 
  The Model 2100 electronics enclosure is provided with 
four holes for 1/2 inch NPT conduit fittings. These holes 
are on the bottom of the back housing of the enclosure 
and allow entry for the 115 (230) VAC power wires, 
sensor cable, 4-20 mADC signal output wires and the 
relay output wires. 

Do not run the power wiring, sensor 

cable or signal output wires in the same conduit as this 
will affect the meter's operation.

 

 
  The terminals on the power supply board will accept 14 
to 22 gauge wire. A small flat blade screw driver will be 
required to loosen and tighten the screws. Figure 2-5 
identifies the terminals for proper wiring. 
 
 

Power connections.

 TB1 is the terminal block for the 

115 (230) VAC connections. Terminal 1 is the high side 
(black wire) connection. Terminal 2 is the low, or neutral, 
side (white wire) connection. Terminal 3 is the earth 
ground (green wire) connection. 
 
TB2 Terminals 1 and 2 are the connections for the DC 
power input if the meter is to be operated on battery 
power Terminal 1 is the positive (+) connection and 
Terminal 2 is the negative (-) connection. The DC input 
voltage must be between 12 and 14 volts.. 
 

  When operating the meter on DC power, an additional 
DC power source may be required to power the 4-20 
mADC output. Refer to the 4-20 mA signal output in the 
following section for instructions. 
 
 

Signal output connections.

 TB2 is the terminal block 

for the 4-20 mADC output signal and the four relay 
outputs. 
 
 

4-20 mA OUTPUT -

 Terminals 3 and 6 are the con-

nections for the 4-20 mA output when the meter is 
operated on AC power. Terminal 6 is the positive (+) 
connection and Terminal 3 is the negative (-) connection. 

A jumper wire is connected between Terminals 4 and 
5 when shipped from the factory. This jumper must be 
in place when operating the meter on AC power.

 

 
  If the meter is operated on DC (battery) power and a 4-
20 mA output is required, an additional DC power source 
may be required. To properly connect the power source 
for the 4-20 mA output refer to Figure 2-5. Disconnect 
the jumper wire between Terminals 4 and 5. Connect the 
positive wire of the battery to Terminal 5, the negative 
wire of the battery to the negative input of the load 
(recorder) and connect the positive input of the load to 
Terminal 6. The DC voltage required to power the 4-20 
mA loop is 8 volts. The size of the DC voltage source 
 

 

BACK HOUSING

POWER SUPPLY BOARD

POWER

OUTPUTS

       4-20
      MADC
TEST POINTS

SENSOR

FIGURE 2-4 

BACK HOUSING

 

 

 

2-2

 

Summary of Contents for 2100

Page 1: ...trated Parts List 4 1 To avoid damage in transit Badger products are shipped to the customer in special shipping containers Upon receipt of the product perform the following unpacking and inspection p...

Page 2: ...ays SPDT 1 amp at 24 VDC 0 5 amp at 120 VAC DISPLAY 2 line 24 character per line LCD display Indicates flow rate flow total and alarm trip status PROGRAMMING Front panel mounted 5 button keypad POWER...

Page 3: ...MTG BRACKET METALLIC CONDUIT PROVIDED BY CUSTOMER J BOX PROVIDED BY CUSTOMER MAXIMUM CABLE LENGTH FROM SENSOR TO ELECTRONICS IS 1000 FT SUNSHADE FOR SENSOR PROVIDED BY CUSTOMER 2100 NOTE 4 20 mA outpu...

Page 4: ...ench supplied in the mounting hardware package to loosen and remove all four hex bolts in the front of the housing see Figure 2 1 Separate the front and back housings CAUTION THERE IS A COAX SIGNAL WI...

Page 5: ...12 and 14 volts When operating the meter on DC power an additional DC power source may be required to power the 4 20 mADC output Refer to the 4 20 mA signal output in the following section for instru...

Page 6: ...relay terminal is marked NC normally closed C common and NO normally open The normally open and normally closed positions are with the relay de energized The relays are energized when they are trippe...

Page 7: ...from that shipped by the factory The critical lengths of the cable for the component change are 150 feet and 500 feet The following shows the component value for C11 according to the sensor cable leng...

Page 8: ...nce from a reference point on the flume or weir to the sensor Pages 2 6 through 2 9 show this dimension for the commonly used flumes and weirs Another aspect that must be considered when mounting the...

Page 9: ...5 43 70 550 12000 31 70 24 39 25 43 47 700 16000 31 47 36 43 25 43 98 1100 25000 31 98 48 47 00 44 75 1350 35000 32 75 The H dimension is straight back from the entrance of the throat and not along th...

Page 10: ...00 25 87 100 2100 13 87 18 38 00 28 16 85 2600 16 16 20 40 00 30 78 90 3700 18 78 24 46 00 35 07 95 7000 23 07 PALMER BOWLUS FLUME INSTALLATION Vcal FLOW H Size H Dim Vcal Full Scale GPM Full Scale H...

Page 11: ...71 420 2100 12 71 24 26 52 600 3500 14 52 36 29 27 850 7000 17 27 48 35 17 1200 14500 23 17 60 40 69 1500 25000 28 69 72 46 78 1800 40000 34 78 84 53 17 2000 60000 41 17 96 59 54 2400 85000 47 54 V N...

Page 12: ...98 135 250 5 98 10 20 16 180 500 8 16 12 21 06 210 700 9 06 15 23 19 250 1200 11 19 18 24 77 300 1750 12 77 21 28 45 360 3000 16 45 24 29 05 400 3600 17 05 30 34 84 500 7000 22 84 36 37 70 600 10000 2...

Page 13: ...r covering completely around the cable making sure not to cut into the center conductor and remove the inner cover After the ends of the cable have been prepared loosen the screw on the terminal for t...

Page 14: ...FRONT HOUSING COAX CABLE S1 BACK HOUSING POWER SUPPLY BOARD POWER OUTPUTS 4 20 MADC TEST POINTS SENSOR FIGURE 2 7 2 11...

Page 15: ......

Page 16: ...de and advance the screens in the Status Mode The UP DOWN and RIGHT arrow keys are used for selecting or making change sin the various screens of the meter Calibration Mode To prevent unauthorized ent...

Page 17: ...E 14 58 IN This screen indicates the level of the fluid in the primary device and the distance from the sensor face to the fluid level This screen enables the user to verify that the sensor head mount...

Page 18: ...n the screen The maximum level that can be simulated is the maximum level that has been programmed into the meter To leave the level simulation screen press the MENU key The display will return to the...

Page 19: ......

Page 20: ...of the response time of the output signal to changes in fluid level To change this value use the UP or DOWN arrow keys to change to the desired value The available values are 8 16 32 64 128 256 512 a...

Page 21: ......

Page 22: ...gits have been properly set press the ENTER key The following screen will appear ELEMENT FUNCTION 1 58 PWR This screen selects the power function for the primary element for which the meter is being u...

Page 23: ......

Page 24: ...Press the ENTER key to store the new values The screen will advance to the second set point After the second set point has been entered the following screen will appear RELAY ASSIGNMENT RELAY 01 ECHO...

Page 25: ...key The following screen will appear DISTANCE CALIBRATION FAR DIST XX X IN This screen calibrates the meter for zero flow level If this adjustment is made the fluid surface should be smooth to assure...

Page 26: ...9491 7333 D 16 08 67 43908 AB84 E 19 92 83 54394 D47A F 24 00 100 65535 FFFF Use the RIGHT arrow key to move the cursor under each digit and use the UP or DOWN arrow keys to change to the desired valu...

Page 27: ......

Page 28: ...he totalizer word is defined as follows HEX 1 000 000 x ec in Units S element primary of Flow Max Multiplier Totalizer EXAMPLE Maximum flow 1800 x 1 BPM Barrels min Totalizer multiplier BAR x 100 Tota...

Page 29: ......

Page 30: ...fractional part of the product by 16 to arrive at the first character in the hexadecimal equivalent Remember all numbers produced in this step are shown above Also note that the product may have no fr...

Page 31: ......

Page 32: ...f the next character Example 224 0 224 3 Multiply the previously found product by 16 Example 224 X 16 3584 4 Repeat steps 2 and 3 in a cyclical fashion until you have added the last hexadecimal charac...

Page 33: ...1 400001 0025 Screw PNH S 4 40 x 3 8 SS 4 4A 400029 0002 Screw Hex shrh 1 4 AB X 75 STL 2 4B 400022 0016 Screw Hex whrh 1 4 20 ROLOK ZN 2 5 490004 O Ring 2 6A 151925 0001 AC Power Supply 115 VAC 1 6B...

Page 34: ...ICULAR PURPOSE Badger shall not be liable for any defects attributable to acts or omissions of others after shipment nor any consequential incidental or contingent damage whatsoever NUCLEAR DISCLAIMER...

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