Bad Boy WALK-BEHIND Series Page 37 Owner'S Operator Service And Parts Manual Download

Page: 37 / 48

039-5944-01

ZT Pump Idler

ITEM

QTY

PART

NUMBER

DESCRIPTION

013-0004-00

5/16-18 ACORN NUT HIGH-CROWN ZC

013-5202-00

3/8-16 NYLON INSERT FLANGE LOCKNUT (GR.F) ZINC

013-7018-00

1/2-13 HEX NUT ZINC

013-8073-00

1/4-20 NYLON INSERT LOCKNUT ZINC

014-3580-00

Bolt on Fan Cover

014-3590-18

2018 Walk Cover

014-9002-00

1 1/2 X 2 Plug For .120 Tubing

018-2004-50

All Thread

018-4010-00

1/2-13 NYLON INSERT JAM LOCKNUT ZINC

019-6050-00

.360 ID X .983 OD X .120 THICK FLAT WASHER NYLON BLACK

019-8040-00

1/4-20 X 3/4 CARRIAGE BOLT (GR.5) ZINC

025-0031-00

Deck Hanger Insert

101

033-6006-00

5.25" Deck Spindle Pulley

103

034-2009-00

2009 Deck/Pump Idler Spring

112

039-1220-00

Warner Clutch A-R Bracket

114

039-5944-01

ZT Pump Idler

114.8

039-5944-00

Pump Idler Bracket

114.7

033-6001-00

4 3/4" Idler Pulley

114.1

013-5301-00

5/8-11 NYLON INSERT JAM LOCKNUT ZINC

114.2

013-8050-00

1/2-13 NYLON INSERT FLANGE LOCKNUT ZINC

114.3

018-5311-00

5/8-11 X 4 HEX CAP SCREW (GR.8) ZINC YELLOW

ITEM

QTY

PART

NUMBER

DESCRIPTION

114.4

018-6036-00

1/2-13 X 2-3/4 HEX CAP SCREW (GR.5) ZINC

114.5

019-6017-00

.635 ID X 1.120 OD X .140 THICK FLAT WASHER NYLON

114.6

025-7036-00

1/2 SOLID SHAFT COLLAR (W/1 SET SCREW) ZINC

117

040-6060-00

Seat latch pin

133

051-8067-15

15" Revolt Fuel Line Assembly

133.1

1.25

051-8067-00

1/4" Fuel Line Hose

133.2

072-8069-00

1/4 Fuel Hose Clamp

142

066-8083-00

Fuel Cap

143

067-0003-00

5 Gal Black Gas Tank w/gauge

145

067-8090-04

Walk Behind Hydro Tank Assembly

145.1

.83

051-8063-00

3/8" Clear Hose

145.2

066-5050-00

Hydraulic Tank Cap

145.3

067-8090-00

350ml Expansion Tank

145.4

072-8065-00

3/8" Hose Clamp

145.5

072-8066-00

1/2 Hose Clamp

150

070-5101-00

2020 Walk Behind Frame - Welded Assembly

151

072-0050-00

Fuel Tank Clamp-Stand On

172

091-0902-00

2013 cZT/ZT Logo Decal-Floorboard-Standard 15"x4"

177

091-3150-00

Outlaw Warning Decal

185

319-0002-00

3/4 F/W USS (2" OD) ZC

PARTS SECTION:

PAGE

UPPER FRAME

150

185

117

177

172

114.1

171

145 145.3

103

151

143

142

133 133.1

114

145.2

145.1

145.4

145.5

133.2

113.4

113.7

113.6

113.2

113.1

113.5

113.8

113.5

113.3

Summary of Contents for WALK-BEHIND Series

Page 1: ...ZERO TURN MOWER OWNER S OPERATOR SERVICE AND PARTS MANUAL For additional information please see us at www badboymowers com 2020 3 10 WALK BEHINDMODEL...

Page 2: ...tion Section 5 Page 10 Troubleshooting and FAQ Section 6 Page 12 Controls Section 7 Page 13 Moving In operable Mower Section 8 Page 14 Instrumentation Section 9 Page 14 Mower Blade Maintenance Section...

Page 3: ...de 038 5350 00 038 5000 00 038 4825 00 54 WALK BEHIND Blade Hi Lift Fusion Gator Blade Wave Blade 038 0001 00 038 0003 00 038 5220 00 36 WALK BEHIND Deck Belt 041 8054 00 48 WALK BEHIND Deck Belt 041...

Page 4: ...ERVICE Bad Boy recommends using Bad Boy replacement parts on your mower Replacement parts are available through your local Bad Boy Mowers Dealer Remember to always provide the following information wh...

Page 5: ...f anyone enters the area 2 7 Never carry passengers 2 8 Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing 2 9 Never direct discharged material towa...

Page 6: ...pes slow and gradual Sudden changes in speed or direction could cause the machine to roll over 2 30 Use extra care while operating machine with grass catchers or other attachments they can affect the...

Page 7: ...ner rather than from a gasoline dispenser nozzle 2 53 Never fill gasoline containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from...

Page 8: ...with a safety interlock system This system is designed to prevent serious injury or death to the operator and other people or property damage The system consists of an operator presence switch in the...

Page 9: ...Once machine is started disengage the choke 3 8 Increase RPM by sliding the throttle to the fast position 3 9 Owners must become familiar with the controls before operating a zero turn radius vehicle...

Page 10: ...whichever comes first Check air and fuel filter more often in dusty conditions DealerGet maintenance performed at a registered dealership SECTION 5 MOWER STORAGE TRANSPORTATION 5 1 Keep machine from...

Page 11: ...e Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Per...

Page 12: ...engage A Make sure the safety switch is plugged in on the bottom of seat Check the underside of the PTO engager to ensure the plug is secure at switch Also check PTO fuse underneath operator console 1...

Page 13: ...l mower operation 7 5 PTO Switch This switch engages the blades Pull the switch up to engage the blades and push the switch down to disengage the blades 7 6 Choke Control A cable is linked to manually...

Page 14: ...tion Your Bad Boy Mower Weighs OUTLAW WALK BEHIND SERIES 590 lbs Weights fluctuate with the addition of accessories 8 3 As you can see by the weights of the machines you shouldn t ever try to push or...

Page 15: ...heck for blade damage if mower strikes rock branch or other objects that could potentially damage the blade REMEMBER NEVER CHECK BLADE WHILE ENGINE IS ON NEVER CHECK BLADES WHILE BLADES ARE ENGAGED SE...

Page 16: ...re specific purpose If you re experiencing less than desired cutting or discharging performance with a 3 1 blade you may want to check into using a 2 1 blade Conversely if you re using a 2 1 blade and...

Page 17: ...owing season Keep several blades around so you ll always have a sharp one on hand Sharp blades cut the grass cleanly and help mulch clippings into small pieces which break down quickly Don t forget to...

Page 18: ...the oil filter serves as the drain for the transaxle 4 After the oil has drained wipe the filter base surface off and apply a film of new oil to the gasket of the new replacement filter 5 Install the...

Page 19: ...uid reservoirs 14 To purge the air from the transaxles pull the neutral bypass rods located on each side of the muffler and pin them into place Lift the rear of the mower off the ground and start the...

Page 20: ...ut and lock them into place using the cotter pin to activate the bypass When adjusting the tracking on the mower the length of the pushrods can be changed by screwing the heim joint in or out on the e...

Page 21: ...the two jam nuts will increase the belt tension The tension should be adjusted so that there is between 60 to 65 lbs of tension on the belt This can be checked with a belt tension gauge Part Number 0...

Page 22: ...filter Place a container under the oil filter to capture any oil and remove filter Wipe off mounting surface and reinstall drain plug Torque to 10 ft lbs 3 Place new filter in shallow pan with open e...

Page 23: ...orm maintenance outdoors or in a well ventilated area Do not smoke or allow any open flames in the vicinity of any maintenance activities CHANGING YOUR FUEL FILTER 1 Locate your fuel filter and mark t...

Page 24: ...nvironments Adhering to these practices will help prevent loss of power and premature engine failure CHANGING THE AIR CLEANER 1 Locate the air filter and remove the cover 2 Remove the paper element an...

Page 25: ...eting wrench 2 Remove the wire on the spark plug and use an appropriate socket to remove the spark plug 3 Check the gap on the spark plug to verify that it is 0 03 by using a feeler gauge 4 If the spa...

Page 26: ...PAGE 26 SECTION 4 ELECTRICAL SYSTEM WIRING DIAGRAM For a larger version of the below diagram please visit badboymowers com and click the parts manuals section...

Page 27: ...Once you have torqued the nuts to 40 ft lbs reapply the dust cap by gently tapping around its edges Do NOT hit center of cap Torque rear wheel lugs to 65 75ft lbs Re torque at every oil change and che...

Page 28: ...belt tensioner to its weakest installed position 3 Take off both pulley covers and route the belt by following the belt route decal The easiest way to finish running the belt is routing the belt throu...

Page 29: ...in the slot of the deck Belt tension should be 60 65 lbs with the deck at its lowest setting Use a belt tension gauge to ensure the proper tension Your dealer or service center will have a belt tensio...

Page 30: ...height by using the handles located on each side of the deck 3 Once the desired deck height is achieved replace the pins back in the deck height adjustment rods making sure that all four pins have th...

Page 31: ...A 3 4 wrench can be used on the spindle shaft above the blade to keep the shaft from turning The bolt has right handed threads Re torque the blade bolts to 90 110 lbs upon re installation The blade sp...

Page 32: ...W GR 5 ZINC 72 2 022 8049 19 11x6 5 front tire wheel assembly Kenda 72 1 1 022 2013 00 Front wheel ITEM QTY PART NUMBER DESCRIPTION 72 2 1 022 2012 00 11x4 00 5 Tire Only 72 3 1 022 7009 00 Ball Beari...

Page 33: ...8020 00 Throttle Lever Assembly 136 1 056 8058 00 PTO Engager ITEM QTY PART NUMBER DESCRIPTION 154 1 077 0001 00 Brake switch 4 prong 155 1 077 0002 00 safety Switch 156 1 077 0003 00 Ignition Switch...

Page 34: ...8 1 028 0009 00 2017 Walk Behind Control Pivot Rod 89 1 028 0043 00 2020 Walk Rider Presence Weldment Parts List ITEM QTY PART NUMBER DESCRIPTION 94 1 031 0039 70 2020 Walk Handle Bar 95 1 031 0042 00...

Page 35: ...SHER NYLON 93 1 031 0036 00 Speed Control Lever 105 1 034 8025 00 Drive Lever Spring 106 1 035 0002 98 Walk Speed Control Linkage ITEM QTY PART NUMBER DESCRIPTION 106 1 1 013 0016 00 3 8 Left Handed F...

Page 36: ...1 95 4 031 0043 00 Parts List DESCRIPTION PART NUMBER QTY ITEM 1 4 DRIVE TYPE STRAIGHT GREASE FITTING ZINC YELLOW 024 6034 00 1 96 1 2019 Drive Arm Bushing 031 0032 00 2 96 2 2020 Walk Behind Control...

Page 37: ...4 HEX CAP SCREW GR 8 ZINC YELLOW ITEM QTY PART NUMBER DESCRIPTION 114 4 1 018 6036 00 1 2 13 X 2 3 4 HEX CAP SCREW GR 5 ZINC 114 5 2 019 6017 00 635 ID X 1 120 OD X 140 THICK FLAT WASHER NYLON 114 6 1...

Page 38: ...70 1 1 022 6002 00 8 Inch Wheel 70 2 1 022 6001 00 20X10 8 Turf Tire 71 2 022 8019 00 21 x 7 10 Walk Behind Rim and Tire 36 Only ITEM QTY PART NUMBER DESCRIPTION 71 1 1 022 8022 00 10 Wheel Only 36 St...

Page 39: ...5 00 3 8 16 X 1 1 8 HEX WASHER UNSLOT SERRATED TRI LOB TRS ZINC YELLOW 47 1 018 5450 00 7 16 20 X 1 1 2 HEX CAP SCREW GR 8 ZINC YELLOW 52 2 018 6049 00 3 8 16 X 1 GR 5 Hex Bolts Zinc 62 1 019 6020 00...

Page 40: ...6017 00 635 ID X 1 120 OD X 140 THICK FLAT WASHER NYLON 62 2 019 6020 00 1 2 BELLEVILLE WASHER 1 5 8 OD X 140 THK ZINC ITEM QTY PART NUMBER DESCRIPTION 84 2 026 0025 00 Deck Spindle Support Plate 91...

Page 41: ...THICK FLAT WASHER NYLON 62 3 019 6020 00 1 2 BELLEVILLE WASHER 1 5 8 OD X 140 THK ZINC ITEM QTY PART NUMBER DESCRIPTION 64 4 019 6050 00 360 ID X 983 OD X 120 THICK FLAT WASHER NYLON BLACK 82 1 025 53...

Page 42: ...R 8 ZINC YELLOW 61 2 019 6017 00 635 ID X 1 120 OD X 140 THICK FLAT WASHER NYLON 62 7 019 6020 00 1 2 BELLEVILLE WASHER 1 5 8 OD X 140 THK ZINC ITEM QTY PART NUMBER DESCRIPTION 64 4 019 6050 00 360 ID...

Page 43: ...ASHER NYLON 019 6042 00 2 181 4 Discharge Upper Chute Bracket 039 4870 00 1 181 5 Discharge Lower Chute Bracket 039 4871 00 1 181 6 Discharge Chute Hanger deck mounted 206 6017 00 1 181 7 Rubber Disch...

Page 44: ...ARD LOGO DECAL 091 4055 00 CONTROL PANEL DECAL 091 0903 18 48 DECK DECAL 091 0412 18 603cc PODIUM DECAL 091 0418 00 36 DECK BELT ROUTE DECAL 091 3601 18 36 DECK DECAL 091 3012 00 DANGER DECAL 091 1020...

Page 45: ...PAGE 45...

Page 46: ...y claims requiring parts returned will be settled upon return of parts to Bad Boy for inspection D All warranty issues must be handled through an authorized service center or dealership 4 WARRANTY LIM...

Page 47: ...NTY REGISTRATION Ensure selling dealership has registered mower within 30 days of purchase to validate warranty Please record your serial number date of purchase and dealership information for your re...

Page 48: ...www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501...

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