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13

BLADE MAINTENANCE

 

For best results, the mower blade must be kept sharp.  Always 
replace a bent or damaged blade.

Removing the blade 

1. Disconnect spark plug wire from spark plug and place wire
where it cannot come in contact with plug.
2. Turn lawn mower on its right side.  (Make sure air fi lter and
carburetor are up).
3. Use a wood block between blade and mower deck to
prevent blade from turning when removing blade bolts.

NOTE: 

Protect your hands with gloves and/or wrap the blade

with a heavy cloth.
4. Remove blade bolts by turning counter-clockwise with a
11/16” (17mm) wrench or socket.

Installing the blade

1.

Position the blade with the bent corner of the blade (sail)

pointing towards the deck.  Install the blade bolts.

 

Important:

Blade bolts are heat treated.  If a bolt is worn or

 

damaged

replace it only with a bolt available from 

Bad Boy Mowers

.

2.

Use a block of wood between blade and mower deck and

tighten the blade bolts.  Always use a torque wrench.
The recommended tightening torque is 30 to 35 ft. lbs.
(40 to 45 Nm)

WARNING

Use only a replacement blade approved by 

Bad 

Boy Mowers

.  Using a blade not approved by 

Bad Boy Mowers

 is hazardous.  It can damage 

your mower and cause serious personal injury.  

A worn or damaged blade can break and parts of 
the blade could be thrown into the operators or 
bystanders area, resulting in serious personal 
injury or death.

Inspecting the blade

Carefully examine the blade for straightness, damage and 
abnormal wear.  In some areas abrasive sand and dust can 
wear away the metal of the blade - see illustration.  

1. Cutting edge
2. Square corner
3. Erosion from sand and dirt
4. Air lift wing (sail)

1

2

3

4

1

2

3

4

1

3

4

MAINTENANCE

Sharpening the blade

File the top side of the blade (1) and maintain the original 
angle of the cutting edge.  Maintain the radius where the cut-
ting edge ends.  Always remove the same amount of material 
from both ends of the blade.  This ensures that the blade stays 
balanced.  

If sharpening is done with a grinding stone the blade should 
always be balanced using a blade balancing device.  A blade 
balance tool is available from 

Bad Boy Mowers

 or most lawn 

and garden dealers, and hardware stores. 

If the blade shows wear or cracking at the edge where the 
blade is bent up (3) it must immediately be replaced.  

ENGINE OIL CHANGE

NOTICE: Before tipping lawn mower on its right side to drain 
oil, empty fuel tank by running engine until fuel tank is empty.

1. Disconnect spark plug wire from spark plug and place wire
where it cannot come in contact with plug.

2. Remove oil fi ller cap/dipstick.

3. Tip lawn mower on its right side as shown and drain oil
into a suitable container.  Rock lawn mower back and forth to
remove any oil trapped inside of engine.

4. Wipe off any spilled oil from lawn mower or side of engine.

5. Fill engine with oil. Slowly pour oil down the oil fi ll spout
into the engine.  Use an SAE 10W-30 oil (22 Fl.Oz - 0.65 Liter
without oil fi lter, 29 Fl.Oz - 0.85 Liter with oil fi lter replacement).
See engine Owner’s Manual for complete information.

6. Wait one minute to allow oil to settle.  Use gauge on oil fi ller
cap/dipstick for checking level.  Insert dipstick into the tube
and rest the oil fi ll cap on the tube.
DO NOT thread the cap into the tube when taking the reading.

7. Continue adding small amounts of oil and rechecking
the dipstick until it reads full.  DO NOT overfi ll, or engine
will smoke on startup.

8. Always be sure to retighten oil fi ll cap/dipstick before
starting engine.

9. Reconnect spark plug wire to spark plug.

Summary of Contents for BB25

Page 1: ...Bad Boy 25 Push Mower Model BB25 Kawasaki Rev 4 2016 Operator s Manual Read these instructions carefully and make sure you understand them before using the Bad Boy Push Mower OPERATOR S MANUAL...

Page 2: ...s help you to use your product both efficiently and safely Bad Boy Inc 102 Industrial Dr Batesville AR 72501 USA Toll Free no Fax no 866 622 3269 870 698 2123 PERSONAL SAFETY EQUIPMENT When working an...

Page 3: ...dicates a hazard which if not avoided might result in minor or moderate injury NOTICE indicates a message not related to personal injury REGISTER THE PRODUCT Please register your new Bad Boy Push Mowe...

Page 4: ...t operate machine barefooted or while wearing sandals Always wear substantial footwear protective shoes 7 Do not pull machine backward unless absolutely necessary Always look down and behind before an...

Page 5: ...on a water heater or on other appliances 6 Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before...

Page 6: ...control page 11 Throttle cable adjustment at the engine page 8 9 Upper control bar Operator s presence control BBC control page 10 Drive control cable adjustment page 11 Oil filler cap and dipstick pa...

Page 7: ...ht Tighten completely in step 3 1 2 3 STEP 1 Install the black handle tubes to the mower with the M8 carriage bolts Do not tighten the nuts There are three holes for the upper clamp to enable height a...

Page 8: ...SAE 10W 30 engine oil Fill 22 Fl Oz 0 7 Qt 0 65 Liters If the oil filter is changed the fill volume is 29 Fl Oz 0 9 Qt 0 85 Liters Please read the Kawasaki engine Owner s Manual for full information S...

Page 9: ...ground away from your vehicle when filling Remove the mower from the truck or trailer and refuel it on the ground If this is not possible then refuel the equipment with a portable container rather th...

Page 10: ...or debris it can damage the belt drive between the engine and the blade during the engagement 1 Start the engine and let it warm up for 10 to 30 seconds 2 Set the throttle control to the Full Throttl...

Page 11: ...ol bar by operating the mower If needed repeat the adjustment HEIGHT ADJUSTMENT Each wheel can be adjusted individually to a specific cutting height from 1 inch to 4 5 inch Notice It is only possible...

Page 12: ...ions described in this Maintenance section involves placing the mower on its right side To avoid spills of oil and gasoline always Place the mower on a hard surface such as a concrete driveway or a ga...

Page 13: ...1 3 4 MAINTENANCE Sharpening the blade File the top side of the blade 1 and maintain the original angle of the cutting edge Maintain the radius where the cut ting edge ends Always remove the same amou...

Page 14: ...plug 2 Remove the three screws for the plastic belt guard Check the adjustment of the spring tension 1 Without any tension on the spring it measures approximately 2 51 mm per below illustration 2 With...

Page 15: ...tional damage to parts or components due to continued use occurring after any of the above REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE PURCHASER BBM SHALL NOT...

Page 16: ......

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