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11

CONTROLS & OPERATION

Drive Adjustment

3

1

2

When operating the lower control 
bar (1) typical movement on the 
red adjustment knob (3) should be 
between 1/4” to 3/8” (6 to 10 mm)

DRIVE CONTROL

The drive system consists of a two speed transmission and an 
adjustable belt drive from the engine to the transmission.

The transmission speed can be set to 

LO - N - HI

HI speed is approximately  4mph - a fast walking speed.
LO speed is approximately 3mph - an average walking speed.

The shifter arm is intentionally made fl exible.  When the arm is 
locked in the 

LO

 or the 

HI

 position the transmission will 

automatically mesh into the gears as soon as the drive is 
engaged by operating the lower control bar. 

ENGAGING THE DRIVE

To engage and disengage the drive system pull up on the 
lower control bar (1).  Typically the drive will engage when the 
lower control bar is approximately 1 to 1.5 inches from the 
handle (2). 

Notice

Due to wear, the drive engagement position of the lower 
control bar can change.  If the distance between the lower 
bar and the handle (2) is less than a 1/4 inch when the mower 
starts to drive make an adjustment on the red knob located 
below the engine fuel tank (3).  
If needed turn the red knob 2 turns clockwise.  Verify the drive 
position of the control  bar by operating the mower.  If needed 
repeat the adjustment.

HEIGHT ADJUSTMENT

Each wheel can be adjusted individually to a specifi c cutting 
height from 1 inch to 4.5 inch.  

Notice: It is only possible to 

move the adjustment on one side 2 - 3 steps each time.

Moving the front wheel height adjusters forward raises the 
cutting height.  Moving the rear wheel height adjusters towards 
the rear of the mower raises the rear cutting height.  

Always adjust the height adjusters to the same position both in 
the front and the rear for best cutting results.

WARNING

Never readjust the cutting height while the engine 
is running.  STOP the engine.  Never lift the 
mower by placing your hand or fi ngers under the 
edge of the mower deck.  

MODES OF OPERATION

This mower is approved to be used in two different operational 
modes:

1  With a grass catcher in place

An original equipment 

Bad Boy Mower

 catcher has been 

tested to be used with this mower.  It is important to always 
inspect the catcher for deterioration.  If the material is ripped or 
worn the bag shall not be used.   

2. With the mulch plug installed

If the mulch plug is installed ensure that the rear door can
close completely.

WARNING

Do not operate the lawn mower without the mulch 
plug or the 

Bad Boy Mower

 grass catcher in 

place.  Never attempt to operate the mower with 
the rear door removed, damaged or propped 
open. 

Low 1”  (25mm)

High 4.5” (114mm)

7 steps - 1/2”  (13mm)

               the engine before 

making any height adjustment

Summary of Contents for BB25

Page 1: ...Bad Boy 25 Push Mower Model BB25 Kawasaki Rev 4 2016 Operator s Manual Read these instructions carefully and make sure you understand them before using the Bad Boy Push Mower OPERATOR S MANUAL...

Page 2: ...s help you to use your product both efficiently and safely Bad Boy Inc 102 Industrial Dr Batesville AR 72501 USA Toll Free no Fax no 866 622 3269 870 698 2123 PERSONAL SAFETY EQUIPMENT When working an...

Page 3: ...dicates a hazard which if not avoided might result in minor or moderate injury NOTICE indicates a message not related to personal injury REGISTER THE PRODUCT Please register your new Bad Boy Push Mowe...

Page 4: ...t operate machine barefooted or while wearing sandals Always wear substantial footwear protective shoes 7 Do not pull machine backward unless absolutely necessary Always look down and behind before an...

Page 5: ...on a water heater or on other appliances 6 Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before...

Page 6: ...control page 11 Throttle cable adjustment at the engine page 8 9 Upper control bar Operator s presence control BBC control page 10 Drive control cable adjustment page 11 Oil filler cap and dipstick pa...

Page 7: ...ht Tighten completely in step 3 1 2 3 STEP 1 Install the black handle tubes to the mower with the M8 carriage bolts Do not tighten the nuts There are three holes for the upper clamp to enable height a...

Page 8: ...SAE 10W 30 engine oil Fill 22 Fl Oz 0 7 Qt 0 65 Liters If the oil filter is changed the fill volume is 29 Fl Oz 0 9 Qt 0 85 Liters Please read the Kawasaki engine Owner s Manual for full information S...

Page 9: ...ground away from your vehicle when filling Remove the mower from the truck or trailer and refuel it on the ground If this is not possible then refuel the equipment with a portable container rather th...

Page 10: ...or debris it can damage the belt drive between the engine and the blade during the engagement 1 Start the engine and let it warm up for 10 to 30 seconds 2 Set the throttle control to the Full Throttl...

Page 11: ...ol bar by operating the mower If needed repeat the adjustment HEIGHT ADJUSTMENT Each wheel can be adjusted individually to a specific cutting height from 1 inch to 4 5 inch Notice It is only possible...

Page 12: ...ions described in this Maintenance section involves placing the mower on its right side To avoid spills of oil and gasoline always Place the mower on a hard surface such as a concrete driveway or a ga...

Page 13: ...1 3 4 MAINTENANCE Sharpening the blade File the top side of the blade 1 and maintain the original angle of the cutting edge Maintain the radius where the cut ting edge ends Always remove the same amou...

Page 14: ...plug 2 Remove the three screws for the plastic belt guard Check the adjustment of the spring tension 1 Without any tension on the spring it measures approximately 2 51 mm per below illustration 2 With...

Page 15: ...tional damage to parts or components due to continued use occurring after any of the above REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE PURCHASER BBM SHALL NOT...

Page 16: ......

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