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12

MAINTENANCE

In addition to this schedule follow the Maintenance Schedule in the Kawasaki Owner’s Manual.

 

This maintenance schedule assumes daily use by a landscape company.  
One Month of use is assumed to be 15 to 20 days of operation.

Maintenance - 

Service Interval

Procedures

Before each use

Check the engine oil level.
Check the operation and integrity of the BBC control system (see page 10).
Inspect the mower blade for wear or damage.
Inspect the cables for any wear or damage.
Inspect the grass catcher for any damage.
Check for any loose or missing screws or damaged parts.
Clean under the lawn mower deck (after usage).

First 20 Hours or 
Within 4 weeks

Change the engine oil (see page 13).
Check the throttle cable adjustment (see pages 8-9).

Every 50 Hours or
every 2 months  

Lubricate the pivot arms on the control panel with oil.
Check the function and adjustment of the Blade Brake Clutch cable (see page 14)
Check and clean the engine air fi lter (see the engine Owner’s Manual) 

Every 100 Hours or 
every 4 months 

Change the engine oil (more often in dusty conditions). 
Check the spark plug.
Clean the engine with compressed air.

Every 200 Hours or
every 8 months

Replace the paper air fi lter (more frequently in dusty conditions).
Replace the spark plug.
Adjust the valve clearance.

NOTICE

Several of the operations described in this 
Maintenance section involves placing the mower 
on its right side.  
To avoid spills of oil and gasoline always:
- Place the mower on a hard surface such as a

concrete driveway or a garage fl oor.

- Never place the mower on its side when there is

gasoline in the tank - do the service of the mower
when you have run out of gasoline during normal
operation.

- Always make sure that the Oil Filler Cap is

tightened.

Any spillage of oil or gasoline can be extremely
fl ammable and explosive and under certain
conditions can cause serious personal injury and
property damage.

CLEANING THE MOWER

We do not recommend using a garden hose to clean the 
mower.  The buildup of moist grass, fertilizer and water can 
cause extreme corrosion damage to many parts of the mower 
and the engine. 

Never use a Pressure Washer:

The use of a pressure washer can force water and moisture 
into ball bearings and engine parts and cause substantial dam-
age. 

- Clean the underside of the mower by scraping any build-up

of grass and trash.

- Clean off the outside of the engine and the top of the mower

with compressed air.  Any accumulation of debris under the
belt cover can typically also be removed with compressed air
without removing the protective belt cover.

- Wash the Grass Bag with a garden hose frequently.  The
holes that allows the grass bag to breathe will eventually clog
with dirt.  A clogged bag will not collect the grass clippings
effectively.  Do not install and use a wet grass catcher.  It will
plug prematurely.

Summary of Contents for BB25

Page 1: ...Bad Boy 25 Push Mower Model BB25 Kawasaki Rev 4 2016 Operator s Manual Read these instructions carefully and make sure you understand them before using the Bad Boy Push Mower OPERATOR S MANUAL...

Page 2: ...s help you to use your product both efficiently and safely Bad Boy Inc 102 Industrial Dr Batesville AR 72501 USA Toll Free no Fax no 866 622 3269 870 698 2123 PERSONAL SAFETY EQUIPMENT When working an...

Page 3: ...dicates a hazard which if not avoided might result in minor or moderate injury NOTICE indicates a message not related to personal injury REGISTER THE PRODUCT Please register your new Bad Boy Push Mowe...

Page 4: ...t operate machine barefooted or while wearing sandals Always wear substantial footwear protective shoes 7 Do not pull machine backward unless absolutely necessary Always look down and behind before an...

Page 5: ...on a water heater or on other appliances 6 Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before...

Page 6: ...control page 11 Throttle cable adjustment at the engine page 8 9 Upper control bar Operator s presence control BBC control page 10 Drive control cable adjustment page 11 Oil filler cap and dipstick pa...

Page 7: ...ht Tighten completely in step 3 1 2 3 STEP 1 Install the black handle tubes to the mower with the M8 carriage bolts Do not tighten the nuts There are three holes for the upper clamp to enable height a...

Page 8: ...SAE 10W 30 engine oil Fill 22 Fl Oz 0 7 Qt 0 65 Liters If the oil filter is changed the fill volume is 29 Fl Oz 0 9 Qt 0 85 Liters Please read the Kawasaki engine Owner s Manual for full information S...

Page 9: ...ground away from your vehicle when filling Remove the mower from the truck or trailer and refuel it on the ground If this is not possible then refuel the equipment with a portable container rather th...

Page 10: ...or debris it can damage the belt drive between the engine and the blade during the engagement 1 Start the engine and let it warm up for 10 to 30 seconds 2 Set the throttle control to the Full Throttl...

Page 11: ...ol bar by operating the mower If needed repeat the adjustment HEIGHT ADJUSTMENT Each wheel can be adjusted individually to a specific cutting height from 1 inch to 4 5 inch Notice It is only possible...

Page 12: ...ions described in this Maintenance section involves placing the mower on its right side To avoid spills of oil and gasoline always Place the mower on a hard surface such as a concrete driveway or a ga...

Page 13: ...1 3 4 MAINTENANCE Sharpening the blade File the top side of the blade 1 and maintain the original angle of the cutting edge Maintain the radius where the cut ting edge ends Always remove the same amou...

Page 14: ...plug 2 Remove the three screws for the plastic belt guard Check the adjustment of the spring tension 1 Without any tension on the spring it measures approximately 2 51 mm per below illustration 2 With...

Page 15: ...tional damage to parts or components due to continued use occurring after any of the above REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE PURCHASER BBM SHALL NOT...

Page 16: ......

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