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10

CONTROLS & OPERATION

Before operating the mower for the fi rst time, please review 
and understand the entire manual including all Warnings and 
Cautions.  
Even if you have operated other mowers in the past please 
take time to become familiar with how this mower works and 
practice all operations to build up your skills. 

BEFORE ANY OPERATION ALWAYS:

- Inspect the mower for any visible damage or broken parts
- Check the oil level in the engine
- Make sure that when you release the upper control bar

that the blade will disengage and stop.  If it does not stop

 

immediately do not use the lawn mower until the problem has

 

been corrected.  Contact 

Bad Boy Mowers

 for advice.

- Never operate the mower with obvious damage or

 

malfunction until the problems have been corrected. 

WARNING

N

ever make any adjustments or repairs with the 

engine running.  Disconnect the spark plug wire, 
and keep the wire away from the spark plug to 
prevent accidental starting. 

STARTING THE ENGINE

To start a cold engine it is important to use the “Choke” 
position.  To start a warm engine it is not necessary to use the 
choke.

For best performance use the “Full Throttle” position for all 
mowing.  To verify that the engine is running at full throttle 
please follow the steps outlined under the set up instructions 
-

 

Step 7 on Page 8 or 9.

Bad Boy Mower

 dealer can typically also verify the correct 

full

 

throttle adjustment.  The engine speed should be 

approximate-ly  3600 RPM without the blade engaged (no 
load).

BLADE CONTROL - BBC  

(Blade Brake Clutch)

It is a multi step process to engage the blade. Do not start the 
engine and the blade on an uncut lawn.  If the blade is blocked 
by tall grass or debris it can damage the belt drive between the 
engine and the blade during the engagement. 

1. Start the engine and let it warm up for 10 to 30 seconds.
2. Set the throttle control to the “Full Throttle” position.
3. Push the lock (1) for the upper control bar to the side.
4. Push down on the upper control bar until it rests on the
handlebar (2).  You will distinctly hear the blade operating -
making a fan like noise.
5. When the upper control bar is released the blade should
stop within 3 seconds.

Additional maintenance instructions are found on Page 14.

WARNING

NEVER insert a hand or any other object in the grass 
discharge chute to verify that the blade has stopped.

If the blade continues to run (no change in the noise 
or size of the grass bag) after releasing the upper 
control bar it is an indication of a malfunction of the 
BBC system.  

If the blade did not stop during the BBC Function Test 
procedure or if you are unsure - Immediately stop the 
engine by using the throttle control on the left side of 
the control panel.  The BBC system will require a repair 
before further use.  Immediately contact 

Bad Boy 

Mowers 

for advice.  Do not under any circumstances 

defeat the function of the BBC system.  This can cause 
serious injury or death.

CHOKE

FULL THROTTLE

IDLE THROTTLE STOP

1

2

BBC Function Test - Before each use

A simple test to verify the BBC function is to install an empty 
grass collection bag.  The mulch plug should not be installed.

1. Start the engine.
2. Engage the blade per above procedure.  Notice how the
noise changes and that the bag becomes “infl ated”.
3. Release the upper control bar.  If the bag does not “defl ate”
immediately, it indicates that the blade is still engaged and
rotating.
4.

IF

 the bag defl ated - 

verify

 that the blade has stopped

rotating by removing the grass bag and look at the stopped
blade through the grass discharge chute.

Summary of Contents for BB25

Page 1: ...Bad Boy 25 Push Mower Model BB25 Kawasaki Rev 4 2016 Operator s Manual Read these instructions carefully and make sure you understand them before using the Bad Boy Push Mower OPERATOR S MANUAL...

Page 2: ...s help you to use your product both efficiently and safely Bad Boy Inc 102 Industrial Dr Batesville AR 72501 USA Toll Free no Fax no 866 622 3269 870 698 2123 PERSONAL SAFETY EQUIPMENT When working an...

Page 3: ...dicates a hazard which if not avoided might result in minor or moderate injury NOTICE indicates a message not related to personal injury REGISTER THE PRODUCT Please register your new Bad Boy Push Mowe...

Page 4: ...t operate machine barefooted or while wearing sandals Always wear substantial footwear protective shoes 7 Do not pull machine backward unless absolutely necessary Always look down and behind before an...

Page 5: ...on a water heater or on other appliances 6 Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before...

Page 6: ...control page 11 Throttle cable adjustment at the engine page 8 9 Upper control bar Operator s presence control BBC control page 10 Drive control cable adjustment page 11 Oil filler cap and dipstick pa...

Page 7: ...ht Tighten completely in step 3 1 2 3 STEP 1 Install the black handle tubes to the mower with the M8 carriage bolts Do not tighten the nuts There are three holes for the upper clamp to enable height a...

Page 8: ...SAE 10W 30 engine oil Fill 22 Fl Oz 0 7 Qt 0 65 Liters If the oil filter is changed the fill volume is 29 Fl Oz 0 9 Qt 0 85 Liters Please read the Kawasaki engine Owner s Manual for full information S...

Page 9: ...ground away from your vehicle when filling Remove the mower from the truck or trailer and refuel it on the ground If this is not possible then refuel the equipment with a portable container rather th...

Page 10: ...or debris it can damage the belt drive between the engine and the blade during the engagement 1 Start the engine and let it warm up for 10 to 30 seconds 2 Set the throttle control to the Full Throttl...

Page 11: ...ol bar by operating the mower If needed repeat the adjustment HEIGHT ADJUSTMENT Each wheel can be adjusted individually to a specific cutting height from 1 inch to 4 5 inch Notice It is only possible...

Page 12: ...ions described in this Maintenance section involves placing the mower on its right side To avoid spills of oil and gasoline always Place the mower on a hard surface such as a concrete driveway or a ga...

Page 13: ...1 3 4 MAINTENANCE Sharpening the blade File the top side of the blade 1 and maintain the original angle of the cutting edge Maintain the radius where the cut ting edge ends Always remove the same amou...

Page 14: ...plug 2 Remove the three screws for the plastic belt guard Check the adjustment of the spring tension 1 Without any tension on the spring it measures approximately 2 51 mm per below illustration 2 With...

Page 15: ...tional damage to parts or components due to continued use occurring after any of the above REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE PURCHASER BBM SHALL NOT...

Page 16: ......

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