Backyard Discovery SOMERSET 65012 Owner'S Manual Download | Manualshive

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STEP 8

CENTER AND ATTACH (2) WP1 WALL PANELS TO K1 SUPPORT AND K5 FLOOR RAIL USING
(28) 1-1/8" WOOD SCREWS, AS SHOWN.

SCREW PFH

8x1 1/8

(28)

WP1

WP1

K1

K5

M1

(2) WP1 - WALL PANEL - W102865

ASSEMBLER MAY HAVE
TO LOOSEN OR REMOVE
BOLTS AND BARRELS TO
INSTALL WP1 PANELS.

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Summary of Contents for SOMERSET 65012

Page 1: ...setsonline com you will also find any updates on assembly instructions and information to order replacement parts Save this assembly manual for future reference in the event that you need to order rep...

Page 2: ...TANT TIPS AND SAFETY INFORMATION AFTER YOU HAVE READ THE ASSEMBLY MANUAL YOU WILL BE ABLE TO DECIDE IF YOU NEED PROFESSIONAL HELP TO COMPLETE THE ASSEMBLY OF THE STRUCTURE SEPARATE AND IDENTIFY ALL PA...

Page 3: ...and or safety violations that could result in serious injury This manual contains helpful information concerning Assembly Preparation Installation Procedure and Required Maintenance Always keep the sa...

Page 4: ...e likelihood of serious burns A slide that faces north will receive the least direct sunlight 9 Separate active and quiet activities from each other For example locate sandboxes away from swings or us...

Page 5: ...nit capacity is outlined in the Basic Setup Dimensions section of instruction manual The maximum fall height and recommended play area is also available in the Basic Setup Dimensions section of the ma...

Page 6: ...g a non Lead based paint meeting the requirements of 16 CFR 1303 Check all wood members for deterioration and splinters Sand down splinters and replace deteriorating wood members Reinstall any plastic...

Page 7: ...any rough spots on your playset Please not this is a requirement of your warranty Assembling and maintaining the playset on a level location is very important As your children play your playset will s...

Page 8: ...has no elevated play surface does not need any protective surfacing X3 1 3 Use containment such as digging out around the perimeter and or lining the perimeter with landscape edging Don t forget to a...

Page 9: ...dard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and if not revised either approved or withdrawn Your comments are invited either fo...

Page 10: ...ng the rough cut sizes from the sawmill and not the finished dimensions Retailers home stores etc all use this accepted practice for describing lumber dimensions However Backyard Discovery playsets ar...

Page 11: ...lt Helper Rubber Mallet Optional Ladder Phillips Screw Driver Drill Attachments Socket Driver 1 8 3 8 Drill Bits Tools Required for Installation These are the tools that are generally required for ass...

Page 12: ...re drilled hole Tap in with hammer Place bolt with washers in the opposite side Hand tighten to make sure the bolt is in the T nut DO NOT over tighten 6 Read the steps of each phase thoroughly The wri...

Page 13: ...330 6 H1 SERVING SHELF SUPPORT W101604 1 x3 3 8 x30 3 4 24x86x780 1 H3 SERVING BOARD SUPPORT W101606 1 x3 3 8 x3 3 8 24x86x86 2 H74 LEFT UPRIGHT W100608 1 x3 3 8 x50 3 4 24x86x1290 1 H75 RIGHT UPRIGHT...

Page 14: ...OOF SUPPORT W100683 5 8 x5 1 4 x51 5 8 16x134x1310 1 K3 SERVING BOARD W101605 5 8 x5 1 4 x28 3 4 16x134x729 1 K9 1 WALL BOARD W100713 3 8 x3 3 8 x15 3 4 11x86x400 6 K9 2 WALL BOARD W100712 3 8 x3 3 8...

Page 15: ...5 1 2 16x112x902 1 L9 END FLOOR BOARD W102863 5 8 x4 3 8 x29 7 8 16x112x760 2 M1 TENT SUPPORT W101601 5 8 x3 3 8 x59 1 4 16x86x1504 1 M3 TARP SUPPORT W100692 5 8 x3 3 8 x60 1 8 16x86x1528 2 M4 TARP TO...

Page 16: ...RT BOARD W101269 5 8 x3 3 8 x30 16x86x762 1 M16 TARP SUPPORT W101237 5 8 x3 3 8 x29 1 8 16x86x740 1 M17 PICKET W100705 5 8 x3 3 8 x27 1 8 16x86x690 4 M73 REAR SUPPORT W100610 5 8 x3 3 8 x19 1 4 16x86x...

Page 17: ...x134x2274 1 N72 ROCK WALL END BOARD W101129 5 8 x2 3 8 x23 5 8 16x60x600 1 M83 ROCK WALL BOARD W4L05552 5 8 x3 3 8 x22 3 8 16x86x568 3 M82 ROCK WALL BOARD W4L05551 5 8 x3 3 8 x22 3 8 16x86x568 3 M81 R...

Page 18: ...T WH 5 16x1 3 4 H100011 6 K BOLT WH 5 16x2 H100012 13 M BOLT WH 5 16x2 1 2 H100014 2 KA BOLT WH 5 16x4 1 2 H100021 1 CY SCREW PWH 8x5 8 H100128 7 AG BOLT HEX 5 16x1 H100040 4 AN BOLT HEX 5 16x2 3 4 H1...

Page 19: ...H100086 180 BS SCREW PFH 8x1 3 4 H100089 28 CK SCREW PFH 8x2 H100111 39 BV SCREW PFH 8x2 1 4 H100091 9 BT SCREW PFH 8x2 1 2 H100090 26 CB WASHER SAFETY 17x30 H100103 7 BZ SWING HANGER QUICK LINK H100...

Page 20: ...PTH 1 4x3 4 H100063 19 KY BOLT WH 1 4x1 2 H100141 4 C NUT BARREL WH 5 16x1 1 2 H100006 2 KT BOLT WH 1 4x1 H100137 2 KS NUT BARREL WH 1 4x5 8 H100136 7 KW WASHER LOCK EXT 8x15 H100139 7 T 30 TORX WREN...

Page 21: ...56 1 FB SWING SEAT YELLOW A100070 2 EA HAND GRIP YELLOW PLASTIC A100043 4 FA QUICK LINK A100069 6 GD L BRACKET 66x66x127 A100140 2 EJ L BRACKET 54x67 A100053 2 HC BYD ID TAG LARGE 2011 WITH AGES A1001...

Page 22: ...1 TC SWING BEAM EXTENSION BRACKET RIGHT A100326 1 SS C REVISION TAG A100316 1 GREEN HC ROCK 1 A6P00036 1 RED HC ROCK 2 A6P00039 1 RED HC ROCK 1 A6P00038 2 GREEN HC ROCK 2 A6P00037 1 BLUE HC ROCK 2 A6...

Page 23: ...TACH 2 GD BRACKETS TO SB74 SWING BEAM USING 2 3 4 BOLT FLAT WASHERS AND 5 16 LOCK NUT AS SHOWN ATTACH TB AND TC SWING BEAM EXTENSION BRACKETS TO SB74 SWING BEAM USING 1 3 4 BOLTS AND 7 8 BARREL NUTS A...

Page 24: ...RS NEXT SECURE THE ENDS OF H79 BOARD TO E77 ANGLED SUPPORTS USING 2 BOLTS LOCK WASHERS AND 7 8 BARREL NUTS AS SHOWN BOLT WH 5 16x4 1 2 1 WASHER LOCK EXT 8x19 7 WASHER LOCK EXT 12x19 5 NUT BARREL WH 5...

Page 25: ...OLTS AND 7 8 BARREL NUTS AS SHOWN INSERT 2 1 2 BOLTS LOCK WASHERS AND 1 1 2 BARREL NUTS INTO THE EDGE OF W71 BOARD AS SHOWN WASHER LOCK EXT 12x19 2 WASHER LOCK EXT 8x19 2 NUT BARREL WH 5 16x7 8 2 NUT...

Page 26: ...NSERT 6 SWING HANGER QUICK LINK INTO SB74 SWING BEAM USING SAFETY WASHERS FLAT WASHERS AND 5 16 LOCK NUTS AS SHOWN SWING HANGER QUICK LINK 6 WASHER SAFETY 17x30 6 WASHER FLAT 8x27 6 NUT LOCK 5 16 6 SB...

Page 27: ...1 M77 SLIDE BRACE W100544 5 8 x3 3 8 x17 1 4 16x86x438 1 USE M77 SLIDE BRACE AS A TEMPLATE FOR DRILLING BOTTOM HOLE PATTERN IN SLIDE BED BE SURE TO PLACE SLIDE BRACE UP 1 4 FROM BOTTOM EDGE OF SLIDE B...

Page 28: ...16x86x438 2 EK SLIDE RAIL 8 GREEN RIGHT A100054 1 EL SLIDE RAIL 8 GREEN LEFT A100055 1 SCREW PFH 8x2 1 2 24 TIP A HELPER IS REQUIRED FOR THIS STEP NOTE MAKE CERTAIN SUPPORTS AND SLIDE BED ARE FULLY EN...

Page 29: ...x22 3 8 16x86x568 3 M83 ROCK WALL BOARD W101132 5 8 x3 3 8 x22 3 8 16x86x568 3 SCREW PFH 8x1 1 2 56 4 FT ROCK WALL ASSEMBLY STEP 1 ASSEMBLE SLATS TO RAILS AS SHOWN NOTE THE ORIENTATION OF THE SLATS AN...

Page 30: ...2 2 4 FT ROCK WALL ASSEMBLY STEP 2 USING N72 ROCK WALL ENDBOARD AS A TEMPLATE PILOT DRILL USING 1 8 DRILL BIT AND ATTACH N72 TO TOP OF E82 AND E83 UPRIGHT RAILS USING 2 1 1 2 WOOD SCREWS AS SHOWN FAI...

Page 31: ...OCK WALL BOARDS USING 18 1 1 4 BOLTS AND LOCK WASHERS AS SHOWN BOLT PTH 1 4x3 4 18 WASHER LOCK INT 8x15 18 T NUT 1 4 18 GREEN HC ROCK 1 A6P00036 1 GREEN HC ROCK 2 A6P00037 1 RED HC ROCK 2 A6P00039 1 R...

Page 32: ...HT H74 4 LADDER RUNG H76 8 SCREW PFH 8x2 QTY DESCRIPTION LABEL 1 RIGHT UPRIGHT H75 8 SCREW PFH 8x2 4 Ft Ladder Phase 1 2 Phase Notes Assemble with hardware as shown Center rungs in rail grooves H74 H7...

Page 33: ...QTY DESCRIPTION LABEL 1 REAR SUPPORT M73 4 SCREW PFH 8x2 4 Ft Ladder Phase 3 Phase Notes Assemble with hardware as shown SCREW PFH 8x2 M73...

Page 34: ...ND TO THE INSIDE OF M7 WALL BOARD USING 2 1 3 4 WOOD SCREWS AND 2 1 1 8 WOOD SCREWS AS SHOWN ATTACH M7 WALL BOARD TO M2 FLOOR RAIL AND L6 ARCHED RAIL USING 2 1 BOLTS LOCK WASHERS AND 5 8 BARREL NUTS A...

Page 35: ...IN M5 BOARDS USING 2 2 1 2 LAG SCREWS AND LOCK WASHERS AS SHOWN STEP 3 USING A HAMMER INSTALL 4 5 16 T NUTS INTO THE HOLES PROVIDED ON THE INSIDE OF K1 ROOF SWING BEAM SUPPORT AND 2 5 16 T NUTS INTO...

Page 36: ...N ATTACH M12 ARCHED BOARD TO THE EDGES OF BOTH E1 AND E3 FORT UPRIGHTS USING 4 2 LAG SCREWS AND LOCK WASHERS AS SHOWN ATTACH K2 SUPPORT TO THE EDGES OF BOTH E1 AND E3 FORT UPRIGHTS AND FLUSH TO TOP ED...

Page 37: ...PORT CLEATS USING 8 2 1 4 WOOD SCREWS AS SHOWN M3 M3 F71 SP1 K4 E3 E1 E2 J3 K5 M13 E2 J2 FLUSH M14 F71 SP1 SCREW PFH 8x2 1 4 8 SCREW PFH 8x2 8 WASHER LOCK EXT 8x19 12 WASHER LOCK EXT 12x19 6 LAG SCREW...

Page 38: ...P1 FP1 FP1 L9 K4 F71 J2 J3 K5 M1 INSERT 5 16 T NUT BEFORE INSTALLING M1 BOARD TO FORT M1 K1 K2 ATTACH M1 TENT SUPPORT TO THE INSIDE FACE OF K1 SUPPORT USING 2 1 1 4 BOLTS AND LOCK WASHERS AS SHOWN ATT...

Page 39: ...OUSLY INSTALLED USING 16 1 1 2 WOOD SCREWS AS SHOWN K9 2 K9 2 L7 J1 K9 1 K4 ATTACH 2 K9 2 WALL BOARDS TO K4 FLOOR RAIL AND L7 SCULPTURED RAIL USING 8 1 WOOD SCREWS AS SHOWN K9 2 J1 K9 1 SCREW PFH 8x1...

Page 40: ...WP1 WALL PANELS TO K1 SUPPORT AND K5 FLOOR RAIL USING 28 1 1 8 WOOD SCREWS AS SHOWN SCREW PFH 8x1 1 8 28 WP1 WP1 K1 K5 M1 2 WP1 WALL PANEL W102865 ASSEMBLER MAY HAVE TO LOOSEN OR REMOVE BOLTS AND BAR...

Page 41: ...TEP 9 ATTACH 4 M17 PICKETS TO M8 WALL RAIL AND L6 ARCHED RAIL USING 16 1 1 8 WOOD SCREWS AS SHOWN SCREW PFH 8x1 1 8 16 3 1 8 TYP 5 SPCS 2 1 4 L6 M8 M17 M17 PICKET W100705 5 8 x3 3 8 x27 1 8 16x86x690...

Page 42: ...OCK WASHERS AND 7 8 BARREL NUT AT THE TOP RIGHT AND 1 BOLT LOCK WASHERS AND 5 8 BARREL NUT AT THE TOP LEFT SECURE THE TOP OF K9 4 BOARDS TO L8 SCULPTURED RAIL USING 4 1 WOOD SCREWS AS SHOWN ATTACH THE...

Page 43: ...OT DRILL USING A 1 8 DRILL BIT AND ATTACH THE SECOND EA HANDLE GRIP TO E2 UPRIGHT USING 2 1 1 2 TAPPING SCREWS LOCK WASHERS AND FLAT WASHERS AS SHOWN M7 E2 EA WASHER FLAT 9x18 8 WASHER LOCK INT 8x15 8...

Page 44: ...SHOWN NEXT DRAPE HY TARP EVENLY OVER 2 M3 TARP SUPPORTS AND WRAP UNDERNEATH AND UP THE BACK SIDE OF M3 SUPPORT APPROXIMATELY 1 13 16 FROM THE TOP AND ATTACH USING 8 1 2 TAPPING SCREWS AS SHOWN HY TARP...

Page 45: ...OD SCREWS AS SHOWN ATTACH M2 BENCH SEATS TO H4 BENCH SEAT SUPPORTS USING 8 1 3 4 WOOD SCREWS AS SHOWN STEP 14 ATTACH 2 EJ BRACKETS TO H6 BENCH GROUND BOARDS USING 2 1 2 BOLT LOCK WASHERS AND 7 8 BARRE...

Page 46: ...TS AS A TEMPLATE DRILL TWO 10MM THRU HOLES AND ATTACH EJ BRACKET TO L2 GROUND BOARD USING 2 1 2 BOLTS LOCK WASHERS AND 5 8 BARREL NUTS AS SHOWN NUT BARREL WH 5 16x5 8 2 WASHER LOCK EXT 12x19 2 BOLT WH...

Page 47: ...DRILL THREE THROUGH HOLES INTO THE SLIDE BED AND DECK BOARDS AS SHOWN BELOW ATTACH THE SLIDE ASSEMBLY TO THE DECK USING 3 1 2 BOLTS LOCK WASHERS AND 5 8 BARREL NUTS AS SHOWN NUT BARREL WH 5 16x5 8 3 W...

Page 48: ...LY TO M14 FLOOR BOARD SUPPORT USING 2 2 LAG SCREWS AND LOCK WASHERS AS SHOWN LAG SCREW WH 5 16x2 2 1 ROCK WALL ASSEMBLY M14 E82 E83 WASHER LOCK EXT 8x19 2 CENTER ROCK WALL ON M14 BOARD AND PILOT DRILL...

Page 49: ...Y TO M13 FLOOR RAIL SUPPORT USING 2 2 1 2 LAG SCREWS AND LOCK WASHERS AS SHOWN LAG SCREW WH 5 16x2 1 2 2 1 LADDER ASSEMBLY WASHER LOCK EXT 8x19 2 M13 H75 H74 CENTER LADDER ON M13 BOARD AND PILOT DRILL...

Page 50: ...T USING 4 1 BOLTS SPLIT WASHERS AND FLAT WASHERS AS SHOWN BELOW ATTACH HC I D TAG TO SB74 SWING BEAM USING 4 5 8 PFH SCREWS AS SHOWN 1 SWING BEAM ASSEMBLY K1 GD SWING BEAM ASSEMBLY HC SB74 WASHER FLAT...

Page 51: ...ASSEMBLED TO THE SWING BEAM FIG 2 ATTACH TRAPEZE TO 2 FW CHAINS USING 2 FA QUICK LINKS FIG 3 ATTACH 2 FW CHAINS TO SWING HANGER QUICKLINKS ALREADY ASSEMBLED TO THE SWING BEAM FIG 4 TIGHTEN QUICK LINK...

Page 52: ...5 8 BARREL NUTS AS SHOWN STEP 22 ATTACH SS I D TAG TO THE INSIDE OF M13 FLOOR RAIL USING 2 5 8 PWH SCREWS AS SHOWN FINAL STEP DOUBLE CHECK EVERY BOLT SCREW AND NUT FOR TIGHTNESS MAKE SURE EVERY BOARD...

Page 53: ...ities stated in the applicable Assembly Manual Acts of nature including but not limited to wind storms hail floods excessive water exposure Improper installation including but not limited to installat...

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