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OPTIONAL ACCESSORIES ASSEMBLY

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1. Optional discharge accessories such as tapered hoods, positive

closure dampers, discharge sound attenuators and/or access
plenums can be fitted.

2. Rigging method of optional accessories is indicated in the

rigging tables (see section “Rigging).

3. Never assemble the unit before lifting, as the lifting devices

provided are not designed to support the weight of the entire
assembled unit.

4. Refer to the unit certified drawing for installation sequence of

optional accessories. 

5. Position the lower section on the supporting steel and bolt in

place.

6. Remove any protective wood from the top horizontal flanges of

the lower section. Wipe down the flanges to remove dust, dirt or
moisture that may have accumulated during shipment and
storage.

7. Apply the 25 mm flat tape sealer around the periphery of the top

flange of the lower section.
This tape sealer must be centred directly over the centreline of
the tapper holes and on the centreline of the end flanges where
there are no tapper holes. The sealer is to be spliced only along
the flanges with tapper holes. When it is necessary to splice
sealer, mitre and press the two ends together so as to form a
smooth, continuous bead. Tape sealer is trapezoidal in shape
and must be installed wide side down (see Figure “Installation of
tape sealer”). Do not stretch sealer tape.

8. Sealer applied to the end flanges of the unit must be continuous.

1. Upper section; 2. Lower section; 3. Lower section frame; 4. 25 mm flat 
tape sealer laid over punch line wide side down.

9. Remove the skid from the upper section. Lift the upper section

and position it over the lower section so that the flanges of the
upper section are about 50 mm above the lower section. Dot not
let the upper section swing and damage the sealer.
Using at least four drift pins (see figure) in the fastening holes
located on the long sides of the sections to align the top section
to the bottom section. To avoid incorrect alignment, refer to the
below drawing for the position of the fastening holes to be used.
Use additional drift pins in the middle of the unit if required, to
align long panels. Make sure all holes from upper section and
lower section are properly aligned before lowering the top
section completely to the bottom section. 

1. Fastening hole; 2. Drift pin position; 3. The distance between the fastening 
hole in which the drift pin is inserted and the corner should be at least 30 cm; 
4. Usage of additional drift pin for long sides.

10.Using the self-tapping screws, drive screws down through the

upper section and into the lower section. Start next to lifting ear
towards centre of unit. Continue to install the screws using the
drift pin to align the screw holes until all holes are filled with
screws

On all open cooling towers, install a bleed line with valve between
the system circulating pump discharge riser and a convenient drain.
Locate the bleed line in a portion of the riser piping that drains when
the pump is off. Closed circuit cooling towers or condensers that are
furnished with a factory installed circulating pump include a bleed
line with valve.
The bleed valve should always be open when the unit is in operation,
unless the bleed rate is automatically controlled by a water
treatment system. Recommended bleed rates may be found in the
Operating and Maintenance Manual.

General

Figure 2: Installation of tape sealer

Bleed line installation

Figure 3: Position of the fastening holes to be used.

Figure 4: Usage of drift pin to align the screw holes

Summary of Contents for VCL

Page 1: ...nd to assure that all necessary equipment will be available at the jobsite Be sure to have a copy of the unit certified drawing available for reference If you do not have a copy of this drawing or if you need additional information about this unit contact the local BAC representative The model number and serial number of the unit are located on a label on the sinde of the unit Table of Contents Pa...

Page 2: ... suggested support details on the certified drawing for locations of the mounting holes Anchor bolts must be provided by others Holes suitable for 20 mm bolts are provided in the bottom flange of the lower section for bolting the unit to the support beams The unit must be level for proper operation and ease of piping Support beams must also be level as shims should not be used between pan and supp...

Page 3: ...ens access panels and access doors in place When the equipment is operated with a variable fan speed control device steps must be taken to avoid operating at or near to the fan s critical speed For more information consult your local BAC Balticare representative ELECTRICAL SAFETY Each fan and pump motor associated with this equipment should be installed with a lockable disconnect switch located wi...

Page 4: ...ng shorten the slings at one end so the casing is approximately horizontal General Notes COOLING TOWERS VTL Model N Minimum H mm Spreader Bar Length mm Discharge Accessory1 Minimum H VTL 039 to VTL 079 3100 1250 3100 VTL 076 to VTL 095 4300 1250 4300 VTL 089 to VTL 137 5000 1250 5000 VTL 139 to VTL 227 4300 2450 4300 VTL 225 to VTL 272 5000 2450 5000 Table 1 Rigging method VTL and discharge access...

Page 5: ...ges of the upper section are about 50 mm above the lower section Dot not let the upper section swing and damage the sealer Using at least four drift pins see figure in the fastening holes located on the long sides of the sections to align the top section to the bottom section To avoid incorrect alignment refer to the below drawing for the position of the fastening holes to be used Use additional d...

Page 6: ...es of the clean out port are mounted with flanges towards the inside 1 On site the cover can be placed with flanges to the outside for easy access to hardware 2 Clean out port Figure 5 Clean out port cover mounted for transport Figure 6 Final installation of clean out port cover ...

Page 7: ...he Operating and Maintenance Manual see Table Recommended Maintenance and Monitoring Schedule Start up must be performed Proper start up procedures and scheduled periodic maintenance will prolong the life of the equipment and ensure trouble free performance for which the unit is designed Start up Inspection ...

Page 8: ...eration and monthly thereafter Schedule Type of Action Action Start Up Weekly Monthly Quarterly Every Six Months Annually Shutdown Checks and Adjustments Cold Water Basin and Strainers X X Operating level and make up X X Blow down X X Sump heater package X X Belt tension X X Drive alignment X X Locking Collar X X Rotation of fan s and pump s X Motor voltage and current X X Unusual noise and or vib...

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