background image

WWW.BALTIMOREAIRCOIL.COM

17

WWW.BALTIMOREAIRCOIL.COM

17

SERIES 3000 COOLING TOWER

Optional Accessory Installation

3

ENDURADRIVE™ Fan System Installation (Optional)

The ENDURADRIVE™ Fan System is an option for select Series 3000 Cooling Towers and is 
standard on S3E-1424-14U and S3E-1424-14W models

. The ENDURADRIVE™ Fan System 

variable frequency drive (VFD) is to be installed per the 

ENDURADRIVE™ Fan System ACH550-UH 

HVAC User’s Manual

. The fan motor must be wired directly into the VFD and cannot be wired across 

the line. For wiring details, refer to the submittal drawings.

Warnings for the ENDURADRIVE™ Fan System

• 

WARNING: 

ENDURADRIVE™ Fan System motors can induce voltage and current in the motor leads by rotating the motor shaft, even 

when the motor is completely disconnected from the power source. Electrical shock can cause severe personal injury or death. Therefore, 
mechanically lock or tie down the fan until all wiring has been completed and before servicing the drive system, or when performing any 
motor maintenance procedure. Only qualified personnel should attempt the installation, operation and maintenance of this equipment.

• 

WARNING: 

Pacemaker danger − Magnetic and electromagnetic fields in the vicinity of current carrying conductors and ENDURADRIVE™ Fan 

System motors can result in a serious health hazard to persons with cardiac pacemakers, metal implants, and hearing aids. To avoid risk, 
stay away from the area surrounding the ENDURADRIVE™ Fan System motor.

• 

WARNING: 

The VFD may apply hazardous voltages to the motor leads after power to the controller has been turned off. Verify that the 

controller is incapable of delivering hazardous voltages and that the voltage at the motor leads is zero before proceeding. Failure to comply 
with this warning may result in severe personal injury or death.

Attentions for the ENDURADRIVE™ Fan System

•  VFD must be powered on at all times so that trickle current can remove moisture from motor when idle.
•  Use only a shielded motor power cable with a complete circumferential braided or copper film/tape ground jacket around the power leads. 

This ground should be secured to the motor frame from within the motor terminal box and must return without interruption to the drive 
ground. 

•  To prevent equipment damage, be sure that the electrical service is not capable of delivering more than the maximum motor rated amps 

listed on the rating plate.

Summary of Contents for 3000 Series

Page 1: ...RIGGING ASSEMBLY INSTRUCTIONS Series 3000 Cooling Tower Series 3000...

Page 2: ...followed and to assure that all necessary equipment will be available beforehand Be sure to have a copy of the certified drawing available for reference If you do not have a copy of this drawing or i...

Page 3: ...Assembly 6 Multi Cell Installation 6 Multi Cell Unit Assembly 6 Flume Box Installation 8 Optional Positive Closure Plate Installation 9 Fan Guard Installation 9 One Piece Fan Guard 10 Two Piece Fan G...

Page 4: ...ning the bill of lading The following parts should be inspected Sheaves and Belts Gearbox Bearings Bearing Supports Fan Motor s Fan s and Fan Shaft s Float Valve Assembly s Water Distribution System F...

Page 5: ...located to ensure an adequate supply of fresh air to the unit air intakes When units are located adjacent to walls or in enclosures care must be taken to ensure the warm saturated discharge air is no...

Page 6: ...s Section Only Min W1 Spreader Bar Lifting Cable Spreader Bar Lower Spreader Bar Min W2 H Safety Slings Lifting Device Lifting Rig Lower Section Shown For multi cell units the lifting devices may be r...

Page 7: ...ap 5 Complete assembly using the external bolt holes as guides for alignment Before lowering the upper section onto the lower section be sure to line up the bolt holes using drift pins as illustrated...

Page 8: ...unit support and bolt in place 2 Wipe down the surface adjacent to the flume opening of Cell 1 to remove any dirt or moisture that may have accumulated during shipment 3 Wipe down the flanges on both...

Page 9: ...9 Expanded View Figure 10 Elevation View 2 Layers of Flat Butyl Sealer Tape A A Cell 1 Cell 2 3 8 S T Screw 2 Layers of Flat Butyl Sealer Tape Flume Box Cell 1 Cell 2 2 Layers of Flat Butyl Sealer Tap...

Page 10: ...plate remove the closure plate and gasket Retighten the flume box using the wing nuts and flat washers 2 Layers of Flat Butyl Sealer Tape B B Cell 1 Cell 2 Neoprene Gasket Positive Closure Plate 3 8...

Page 11: ...the cooling tower is placed in operation Never step or walk on the fan guard Failure to follow these instructions may result in serious injury or death NOTE 1 Existing 3 8 stud and nut for guard moun...

Page 12: ...Using six U bolt assemblies fasten the two halves of the fan guard together as illustrated in Figure 14 Detail B Locate the U bolt assemblies along the seam between the two guard halves per the X and...

Page 13: ...ust be securely in place before the cooling tower is placed in operation Never step or walk on the fan guard Failure to follow these instructions may result in serious injury or death Four Piece Fan G...

Page 14: ...3x 16 6 3 4 6 11 9 16 14 1 5 8 19 5 3 4 S3E XES3E 1424 14x 16 6 3 4 6 11 9 16 14 1 5 8 20 9 1 2 Table 5 Flow Control Valve NOTES FOR FIGURE 16 1 All piping shown by dashed lines is to be furnished by...

Page 15: ...gned to clear the railing Adjust static lift as required 5 For units installed on vibration isolation rails provided by others flexible connections should be installed in the piping just before the to...

Page 16: ...for Belt Tensioning Rigid Conduit Hole in Casing Panel Should be Large Enough to Accommodate Conduit Seal with Waterproof Sealant Rigid Conduit Outside Tower Turned Down to Junction Box or Safety Swit...

Page 17: ...an Motor Face B Face A Face B Face A Face B Face A Face B Face A CT 4 CT 3 CT 2 CT 1 Fan Motor Rigid Conduit Hole in Casing Panel Should be Large Enough to Accommodate Conduit Seal with Waterproof Sea...

Page 18: ...roper Voltage and Horsepower of Fan Motor Hole in Casing Panel Should be Large Enough to Accommodate Conduit Seal with Waterproof Sealant Rigid Conduit Outside Tower Turned Down to Junction Box or Saf...

Page 19: ...ration and maintenance of this equipment WARNING Pacemaker danger Magnetic and electromagnetic fields in the vicinity of current carrying conductors and ENDURADRIVE Fan System motors can result in a s...

Page 20: ...slot Slowly lower the fan onto the shaft until the fan hub is flush against the factory installed tangent locking collar Figure 29 7 Gradually tighten the bushing bolts in several passes to evenly sea...

Page 21: ...Disk Figure 25 Attached to Blade Shanks Figure 26 Remove Shipping Restraint Hardware Figure 27 Lift Fan From Crate Model Number Bushing Type Bushing O D Hex Key Size Torque 1020 x U 4 10mm 50 Ft Lb 12...

Page 22: ...sealer tape too thinly or overlap at the corners When it is necessary to splice the sealer tape be sure to press the two ends together to form a smooth continuous strip Apply a second layer of trapezo...

Page 23: ...stalled by others After the controls are wired reinstall the cover plate on the terminal box A B C Terminal Box Pr e Wiring Factory Mounted Some field installation and wiring required Access Door Figu...

Page 24: ...RS ICE THERMAL STORAGE EVAPORATIVE CONDENSERS HYBRID PRODUCTS PARTS SERVICES w w w B a l t i m o r e A i r c o i l c o m 7600 Dorsey Run Road Jessup MD 20794 Telephone 410 799 6200 Fax 410 799 6416 20...

Reviews: