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PT2-0709, 0809 and 0812 Motor Installation (Figures 12 and 13):

Attach lifting strap to the motor base eyelet and remove the motor and motor base assembly from the
cold water basin shipping location.  The motor assembly remains vertical to maintain proper 
alignment during installation.  Lift assembly into position next to access door.  Attach the assembly to
the unit using the six supplied studs and hardware.  Install power band and check sheave alignment.
Finally, tension the power band.  For correct tensioning specifications and procedures, refer to the 
Operation and Maintenance Manual.

Note: All other PT2 models have fan motor mounted and tensioned at the factory
Warning: Ensure that the fan guard is properly installed prior to commencing operation

Installation of the Optional Side Outlet Depressed Sump Box

The optional side outlet depressed sump box allows a cooling tower water outlet connection to be
piped from underneath the unit in four possible directions, 90˚ apart.  The piping connection is a bolt
circle designed to fit an ASME Class 150 flat flange with a full-face gasket.

To install the side outlet depressed sump box, follow the steps below:

1. Wipe the edges around the opening in the cold water basin to remove any dirt or moisture 

that may have accumulated during shipment.  Apply a layer of 1/8” x 1” butyl sealer tape 
around the opening in the basin over the 
centerline of the holes.  Do not stretch the 
sealer  too thinly or overlap at the corners.  
When it is necessary to splice the sealer, be 
sure to press the two ends together to form a 
smooth continuous strip.  Apply a second layer 
of sealer tape over the first layer following the  
same procedure.  Refer to Figure 14

2. Insert the sump box assembly into the opening 

in the cold water basin and attach it to the 
basin with 3/8” x 1” bolts, nuts, flat washers,  
and lock washers as shown in Figure 14,

Detail A

3. Place the suction strainer over the opening

Figure 12

Figure 13

1/2” washer

1/2” lock washer

1/2” nut

SUMP SUCTION
STRAINER

SIDE OUTLET
DEPRESSED
SUMP BOX

COLD WATER BASIN

SEALER

DETAIL "A"

3/8" X 1" BOLT
& FLATWASHER

SEALER

LOCKWASHER
& 3/8" NUT

Figure 14

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Summary of Contents for PT2

Page 1: ...uld be checked thoroughly to ensure all required items have been received and are free of any shipping damage prior to signing the bill of lading The following parts should be inspected Sheaves and Belts Bearings Bearing Supports Fan Motor s Fan s and Fan Shaft s Fan Guard s Float Valve Assembly s Water Distribution System Fill Cold Water Basin Strainer s Interior Surfaces Exterior Surfaces Louver...

Page 2: ...s equipment Proper care procedures and tools must be used in handling lifting installing operating maintaining and repairing this equipment to prevent personal injury and or property damage Freeze Protection Cooling towers must be protected by mechanical and operational methods against damage and or reduced effectiveness due to possible freeze up Please refer to the Product and Applications Handbo...

Page 3: ...le Section Upper Section Upper Section One Piece PT2 Model Number H distance from lift point to lifting device in feet Lower Section Upper Section PT2 0412 16 8 PT2 0709 14 10 PT2 0809 14 12 PT2 0812 16 12 PT2 1009 14 14 PT2 1012 16 14 PT2 1212 16 16 Figure 3 shows the proper rigging and assembly of units that ship in three sections optional 3 Figure 1 Figure 3 Figure 2 H H H H H ...

Page 4: ...y a layer of 1 8 x 1 foam tape around the face of the flange over the centerline of the holes As illustrated in Figure 4 insert 3 8 self tapping screws in each hole from the upper section into the middle section and tighten Note On quad installations it is suggested that cells subsequent to the first have the upper and lower sections assem bled on the support foundation adjacent to the final mount...

Page 5: ...ng the same procedure Refer to Figure 6 4 Using drift pins to align the bolt holes place the flume box over the opening in the basin of Cell 1 and fasten into place Insert the 3 8 self tapping screws or bolts from the flume box into the basin wall as illustrated in Figure 7 Note Flume boxes furnished with units constructed with stainless steel basins are assembled with stainless steel bolts washer...

Page 6: ...sure Plate Installation Figures 9 and 10 1 Thread 3 8 self tapping screws from the flume box into the basin wall with the positive closure plate as shown 2 Position the neoprene gasket and positive closure plate over the bolts and fasten in place with 3 8 wing nut and flat washers Water Baffles For multi cell PT2 Cooling Towers water baffles join the air louver sections to prevent leaks To install...

Page 7: ...ections 90 apart The piping connection is a bolt circle designed to fit an ASME Class 150 flat flange with a full face gasket To install the side outlet depressed sump box follow the steps below 1 Wipe the edges around the opening in the cold water basin to remove any dirt or moisture that may have accumulated during shipment Apply a layer of 1 8 x 1 butyl sealer tape around the opening in the bas...

Page 8: ...tainless Steel Nema 3R terminal box see Figure 16 for the exterior location of the box on the tower The box includes a cover plate which once removed reveals an easy to follow wiring diagram and modular terminal blocks Remove the cover plate and install the collar which ships in the tower s cold water basin which has pre punched conduit holes Wiring from the terminal blocks to the unit controls is...

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