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Section Assembly

Note: IBC Rating is void if section assembly is not performed as described below.

Two-section PT2 Cooling Tower assembly:
Position the lower section in the working location.  No sealer tape is required on the InterLok™ 
Casing joint.  Using drift pins in the bolt holes provided, guide the upper section onto the lower 
section.  Match marks must line up.  Bolt in place as illustrated in Figure 5, using a 1/2” bolt and flat
washer.  The assembled PT2 Cooling Tower is now ready to be lifted onto the tower support as a 
single piece and bolted into place.  Use the lifting devices provided at the top of each unit as shown in
Figure 2.  

Three-section PT2 Cooling Tower assembly:
To assemble a three-section unit, position the lower section on the tower support and bolt in place.
No sealer tape is required on the middle InterLok™ Casing joint.  Using drift pins in the bolt holes 
provided, guide the middle section onto the lower section.  Match marks must line up.  Bolt middle
section in place as illustrated in Figure 5, using a 1/2” bolt and flat washer.  Remove disposable 
middle section lifting ears and discard.  Next, wipe down the mating surface of the top section to
remove any dirt or moisture that may have accumulated during shipment.  On one end, apply a layer
of 1/8” x 1” foam tape around the face of the flange over the centerline of the holes.  As illustrated in
Figure 4, insert 3/8” self-tapping screws in each hole from the upper section into the middle section
and tighten.

Note:  On quad installations, it is suggested that cells subsequent to the first have the upper and lower sections assem-
bled on the support foundation adjacent to the final mounting locations.  This will allow space for securing the upper and
lower sections of each cell.  Slide the subsequent cell(s) to their final position using the lifting devices at the top of the
cell(s).  Refer to the “Assembly of Multiple-Cell Units” section for details.  All multi-cell units have the cell number and
“face” identified on each section as well as match marks to show how the cells are to be mated. 

Assembly of Multi-Cell Towers

Refer to the unit certified print for the proper orientation of each cell.  The cell number and “face” are
stenciled on the outer basin wall.  Multi-cell cooling tower installations may employ flume boxes to
equalize the water level in the basin of each cell.  Follow directions below for details on their 
installation.  First, attach the first cell’s lower section to the foundation and then fasten the first cell’s
upper section to the first cell’s secured bottom section.  Each subsequent cell should be 
assembled just adjacent to its final location, and then properly positioned next to the previous cell.

Figure 4

Figure 5

4

Summary of Contents for PT2

Page 1: ...uld be checked thoroughly to ensure all required items have been received and are free of any shipping damage prior to signing the bill of lading The following parts should be inspected Sheaves and Belts Bearings Bearing Supports Fan Motor s Fan s and Fan Shaft s Fan Guard s Float Valve Assembly s Water Distribution System Fill Cold Water Basin Strainer s Interior Surfaces Exterior Surfaces Louver...

Page 2: ...s equipment Proper care procedures and tools must be used in handling lifting installing operating maintaining and repairing this equipment to prevent personal injury and or property damage Freeze Protection Cooling towers must be protected by mechanical and operational methods against damage and or reduced effectiveness due to possible freeze up Please refer to the Product and Applications Handbo...

Page 3: ...le Section Upper Section Upper Section One Piece PT2 Model Number H distance from lift point to lifting device in feet Lower Section Upper Section PT2 0412 16 8 PT2 0709 14 10 PT2 0809 14 12 PT2 0812 16 12 PT2 1009 14 14 PT2 1012 16 14 PT2 1212 16 16 Figure 3 shows the proper rigging and assembly of units that ship in three sections optional 3 Figure 1 Figure 3 Figure 2 H H H H H ...

Page 4: ...y a layer of 1 8 x 1 foam tape around the face of the flange over the centerline of the holes As illustrated in Figure 4 insert 3 8 self tapping screws in each hole from the upper section into the middle section and tighten Note On quad installations it is suggested that cells subsequent to the first have the upper and lower sections assem bled on the support foundation adjacent to the final mount...

Page 5: ...ng the same procedure Refer to Figure 6 4 Using drift pins to align the bolt holes place the flume box over the opening in the basin of Cell 1 and fasten into place Insert the 3 8 self tapping screws or bolts from the flume box into the basin wall as illustrated in Figure 7 Note Flume boxes furnished with units constructed with stainless steel basins are assembled with stainless steel bolts washer...

Page 6: ...sure Plate Installation Figures 9 and 10 1 Thread 3 8 self tapping screws from the flume box into the basin wall with the positive closure plate as shown 2 Position the neoprene gasket and positive closure plate over the bolts and fasten in place with 3 8 wing nut and flat washers Water Baffles For multi cell PT2 Cooling Towers water baffles join the air louver sections to prevent leaks To install...

Page 7: ...ections 90 apart The piping connection is a bolt circle designed to fit an ASME Class 150 flat flange with a full face gasket To install the side outlet depressed sump box follow the steps below 1 Wipe the edges around the opening in the cold water basin to remove any dirt or moisture that may have accumulated during shipment Apply a layer of 1 8 x 1 butyl sealer tape around the opening in the bas...

Page 8: ...tainless Steel Nema 3R terminal box see Figure 16 for the exterior location of the box on the tower The box includes a cover plate which once removed reveals an easy to follow wiring diagram and modular terminal blocks Remove the cover plate and install the collar which ships in the tower s cold water basin which has pre punched conduit holes Wiring from the terminal blocks to the unit controls is...

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