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Use the lifting devices at the top of each subsequent cell to slide the cells together.  Use the flume box
assembly procedure outlined below to connect the basins of multi-cell units.

PT2 Flume Box Installation

1.  Position Cell #1 on the unit support and bolt in place  

2.  Wipe down the mating surface by the flume opening to remove any dirt or moisture that may

have accumulated during shipment  

3.  Wipe down the flanges on both ends of the flume box.  On one end, apply a layer of 1/8” x 1” 

butyl sealer tape around the face of the flange over the centerline of the holes.  Do not over
lap or stretch too thinly at the corners.  When it is necessary to splice the sealer, be sure to 
press the two ends together to form a smooth, continuous strip.  Apply a second layer of 
sealer tape over the first layer following the same procedure.  Refer to Figure 6

4.  Using drift pins to align the bolt holes, place the flume box over the opening in the basin of 

Cell #1 and fasten into place.  Insert the 3/8” self-tapping screws or bolts from 
the flume box into the basin wall as illustrated in Figure 7

Note: Flume boxes furnished with units constructed with stainless steel basins are assembled 
with stainless steel bolts, washers and nuts in lieu of self-tapping screws.

5.  Apply sealer to the other end of the flume box as described in Step 3

6.  Position Cell #2 on the unit supports.  Wipe down the mating surface by the flume opening 

to remove any dirt or moisture

7.  Using drift pins to ensure alignment, draw Cell #2 tight against the flume box

Note:  For units equipped with the positive closure plate option, skip step 8 and go to the 
positive closure plate section of this document

8.  As illustrated in Figure 8, insert 3/8” self-tapping screws in each hole from the flume box 

into the basin wall and tighten

Figure 7

Figure 6

5

Summary of Contents for PT2

Page 1: ...uld be checked thoroughly to ensure all required items have been received and are free of any shipping damage prior to signing the bill of lading The following parts should be inspected Sheaves and Belts Bearings Bearing Supports Fan Motor s Fan s and Fan Shaft s Fan Guard s Float Valve Assembly s Water Distribution System Fill Cold Water Basin Strainer s Interior Surfaces Exterior Surfaces Louver...

Page 2: ...s equipment Proper care procedures and tools must be used in handling lifting installing operating maintaining and repairing this equipment to prevent personal injury and or property damage Freeze Protection Cooling towers must be protected by mechanical and operational methods against damage and or reduced effectiveness due to possible freeze up Please refer to the Product and Applications Handbo...

Page 3: ...le Section Upper Section Upper Section One Piece PT2 Model Number H distance from lift point to lifting device in feet Lower Section Upper Section PT2 0412 16 8 PT2 0709 14 10 PT2 0809 14 12 PT2 0812 16 12 PT2 1009 14 14 PT2 1012 16 14 PT2 1212 16 16 Figure 3 shows the proper rigging and assembly of units that ship in three sections optional 3 Figure 1 Figure 3 Figure 2 H H H H H ...

Page 4: ...y a layer of 1 8 x 1 foam tape around the face of the flange over the centerline of the holes As illustrated in Figure 4 insert 3 8 self tapping screws in each hole from the upper section into the middle section and tighten Note On quad installations it is suggested that cells subsequent to the first have the upper and lower sections assem bled on the support foundation adjacent to the final mount...

Page 5: ...ng the same procedure Refer to Figure 6 4 Using drift pins to align the bolt holes place the flume box over the opening in the basin of Cell 1 and fasten into place Insert the 3 8 self tapping screws or bolts from the flume box into the basin wall as illustrated in Figure 7 Note Flume boxes furnished with units constructed with stainless steel basins are assembled with stainless steel bolts washer...

Page 6: ...sure Plate Installation Figures 9 and 10 1 Thread 3 8 self tapping screws from the flume box into the basin wall with the positive closure plate as shown 2 Position the neoprene gasket and positive closure plate over the bolts and fasten in place with 3 8 wing nut and flat washers Water Baffles For multi cell PT2 Cooling Towers water baffles join the air louver sections to prevent leaks To install...

Page 7: ...ections 90 apart The piping connection is a bolt circle designed to fit an ASME Class 150 flat flange with a full face gasket To install the side outlet depressed sump box follow the steps below 1 Wipe the edges around the opening in the cold water basin to remove any dirt or moisture that may have accumulated during shipment Apply a layer of 1 8 x 1 butyl sealer tape around the opening in the bas...

Page 8: ...tainless Steel Nema 3R terminal box see Figure 16 for the exterior location of the box on the tower The box includes a cover plate which once removed reveals an easy to follow wiring diagram and modular terminal blocks Remove the cover plate and install the collar which ships in the tower s cold water basin which has pre punched conduit holes Wiring from the terminal blocks to the unit controls is...

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