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Azimuth 3000 Series, Installation, Use And Maintenance Manual

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Packaging Equipment

INSTALLATION, USE

AND MAINTENANCE MANUAL

ATHIMUTH 

Code

Revisione

Edition

Please, read this user's

manual

 

carefully and keep

it for future

 

reference. 

i

F

P

V

F0

1

0

1

02 03

F02

F03

F0

5

х

F0

6

х

F04

F0

7

х

F0

8

cm

F09

cm

F10

cm

cm

START

F11

cm

cm

STOP

F12

cm

0

1

cm

F22

F23

AZIMUTH

 3000

 SERIES

Summary of Contents for 3000 Series

Page 1: ...E MANUAL ATHIMUTH Code Revisione Edition Please read this user s manual carefully and keep it for future reference i F P V F01 01 02 03 F02 F03 F05 х F06 х F04 F07 х F08 cm F09 cm F10 cm cm START F11 cm cm STOP F12 cm 0 1 cm F22 F23 AZIMUTH 3000 SERIES ...

Page 2: ...nd machine identification data 13 2 2 General description 14 2 3 Intended use Proper use Purpose 16 2 4 Unintended and unauthorised use Foreseeable and unforeseeable improper use 17 2 5 Technical data and noise 17 2 6 Work and control stations 19 2 7 Roll Holder carriages 20 3 TRANSPORT HANDLING STORAGE 21 3 1 Packing and unpacking 21 3 2 Transporting and handling the packed machine 22 3 3 Transpo...

Page 3: ... machine after use 38 5 6 Emergency stop 39 5 7 Cycle stop 40 5 8 Turntable end carriage in phase stop 40 6 MAINTENANCE 41 6 1 General precautions 41 6 1 1 Machine disconnection 41 6 1 2 Special precautions 41 6 1 3 Cleaning 41 6 2 Scheduled maintenance 41 6 2 1 Active safety devices maintenance 42 6 2 2 Daily maintenance 44 6 2 3 Quarterly maintenance 44 6 2 4 Six monthly maintenance 46 7 OUT OF ...

Page 4: ...al be removed torn out or rewritten Keep the manual in places protected from humidity and heat Keep this manual and all the related publications in an accessible place known to all the operators All use and maintenance operations concerning commercial machine components that are not indicated in this manual are contained in the relative publications attached to it 0 1 3 CONSULTING THE MANUAL This ...

Page 5: ...struction or commercial requirements 0 1 7 SYMBOLS MEANING AND USE Typographic messages and symbols are used in this manual to refer to particular procedures which if not observed could cause damage to people animals things and the environment Information Indicates notes and advice for practical machine use in the different operating modes Warning Indicates a hazard with the risk of danger to the ...

Page 6: ...alified to perform operations on live electrical systems MAINTENANCE ELECTRICIAN Qualified technician able to operate the machine like the machine operator make adjustments and work on electrical systems for maintenance and repair SPECIALISED TECHNICIAN OF THE MANUFACTURER Qualified technician of the manufacturer or his distributor able to operate the machine like the machine operator work on the ...

Page 7: ... free of oily residues It is forbidden to approach the machine moving parts such as the carriage and turntable while the machine is running It is strictly prohibited to operate the machine in automatic mode with the fixed and or mobile safety guards removed It is strictly prohibited to disable the safety devices installed on the machine Any adjustment operations that need to be carried out with so...

Page 8: ...HEN THE MACHINE IS RUNNING ALWAYS REFIT THE FIXED GUARDS AFTER ANY MAINTENANCE OPERATION OR ADJUSTMENT OPERATIONS IT IS As soon as possible after an operation that required disabling of some safety devices the machine must be restored to a safe state by re enabling all the safety devices Do not for any reason modify parts of the machine e g attachments holes finishes etc in order to adapt it to ot...

Page 9: ...gible High voltage hazard Cut off power to the machine before opening the electrical panel It is obligatory to read the instruction manual carefully before operating the machine Pick up point for lifting and handling with a fork lift truck It is obligatory to switch off the machine and remove the plug before starting any maintenance operations or repairs Danger of falling from the turntable 9 Pack...

Page 10: ... getting trapped Never climb onto the turntable 1 while it is moving as you may fall or get caught up in the film winding zone Risk of getting crushed Do not stand in the area of rotation of the turntable with transpallet compartment as there is a risk of getting crushed The operator would risk getting a foot caught between the turntable and the base at point 2 Risk of getting crushed Do not remai...

Page 11: ...on A fig 1 3 on the electrical panel The top area of the carriage where the drive transmission gears are is protected by fixed guard B The moving parts of the turntable are protected by fixed guard C The electrical panel is protected by fixed guard D Under the carriage there is a mobile plate E interlocked by a safety switch which if the plate comes into contact with a foreign object it stops the ...

Page 12: ...1 4 TECHNICAL ASSISTANCE For any orders assistance or information the user should contact the Manufacturer quoting the following details Machine model Serial number Year of manufacture Purchase date Approximate number of service hours Detailed indications regarding a specific operation to be carried out or the fault found TECHNICAL ASSISTANCE Best performance of our machines can only be maintained...

Page 13: ...ufacture Nominal voltage Un Operating frequency Hz No of phases Power consuption kW Short circuit rating A 13 iMUTH Model Serial Number Voltage Power Consumption Year Frequency Phases Shot circuit rating Модель Серийный номер Напряжение Потребляемая мощность Год Частота Фазировка Ток короткого замыкания 10001 2015 230 V 60 Hz 1F G 10 A 1 2 kW Made in East Europe Packaging Equipment www azimuth wra...

Page 14: ...which a wrapping tool wrapping carriage moves vertically up and down the vertical movement of the wrapping carriage combined with turntable rotation allows wrapping the product 3 Electric panel structure containing the main switch the control pushbutton panel and the electrical components 4 Carriage delivers film during winding and adjusts its application tension Tension is governed by a roller fi...

Page 15: ...sions Open base with low ramp B Fig 2 3 to allow a forklift truck manual or electric transpallet to enter and place pallets directly onto the turntable recessed A Fig 2 3 for facilitating loading and unloading the pallets as the turntable lies flush with the floor The customer must prepare a suitably sized hole in the floor for containing the machine in its recessed version 15 The machine features...

Page 16: ...able The products to be wrapped must be within the working limits of the machine in your possession specified in terms of maximum load and maximum dimensions on the basis of the turntable diameter Ø as illustrated in Fig 2 5 Stretch film Use a film of specification suitable for the type of carriage available and for the type of packaging application for which the machine was intended always evalua...

Page 17: ...NEVER load onto the machine containers that have toxic corrosive explosive or flammable products NEVER start the work cycle if the load is not centred properly on the turntable NEVER start the work cycle if the product loaded is tied outside the machine NEVER use the machine outdoors or under not permitted environmental conditions 2 5 TECHNICAL DATA AND NOISE Overall dimensions Fig 2 6 Net weight ...

Page 18: ...in 660 mm 40 in 1000 mm 157 in 3980 mm 106 in 2680 mm 91 in 2300 mm 51 in 1300 mm 15 in 380 mm 18 in 465 mm 42 in 1075 mm 5 in 120 mm 65 in 1640 m m 65 in 1660 mm 91 in 2300 mm 66 in 1670 mm 18 in 465 mm 29 in 730 mm 19 in 475 mm 65 in 1640 m m 6 5 i n 1 6 4 0 m m 19 in 475 mm 19 in 475 mm 29 in 730 mm 66 in 1680 mm 66 in 1680 mm 78 in 1970 mm 47 in 1200 mm 11 in 290 mm ...

Page 19: ...tor carries out the following operations attaches the film to a corner of the pallet to start the work cycle cuts the film at the end of the work cycle Attaching and cutting the film must be done with the machine cycle stopped and the turntable not moving STATION C maintenance area Fig 2 7 In the maintenance area the operator carries out the following operations changes the film roll adjusts the f...

Page 20: ...tarting the film must be loaded onto the c arriage Slide the roll 4 onto the centring pin 5 Run the film between the rollers following the path shown in Figure A The symbol with the triangles identifies the side of the film on which the adhesive if present is applied Diagram A is also shown on the carriage The safety plate 6 immediately stops descent of the carriage if it comes into contact with a...

Page 21: ...fications THE LIFTING AND TRANSPORT MEANS MUST BE CHOSEN BASED ON THE SIZE WEIGHT AND SHAPE OF THE MACHINE AND ITS COMPONENTS THE CAPACITY OF THE LIFTING EQUIPMENT MUST BE GREATER WITH A SAFETY MARGIN THAN THE WEIGHT OF THE COMPONENTS TO BE TRANSPORTED N B If damaged or missing parts are found immediately notify Customer Service and the carrier providing photographic documentation Check that no sm...

Page 22: ...HINE THE WEIGHT OF THE PACKAGING IS GENERALLY INDICATED ON THE OUTSIDE ALWAYS CHECK BEFORE ANY OPERATION THAT THERE ARE NO EXPOSED PERSONS IN HAZARDOUS ZONES IN THIS CASE THE ENTIRE ZONE AROUND THE MACHINE PARTS IS TO BE CONSIDERED A HAZARDOUS ZONE Insert the forks of the lift truck where shown by the arrows in Fig 3 1 22 Packaging Equipment PACKAGE DIMENSION Package weight 772 lb 350кг 69in 1750m...

Page 23: ...T IN ANY CASE REMAINS CAUSED BY SUDDEN MOVEMENT DUE TO UNBALANCING OF THE MACHINE PARTS IN THE EVENT THAT THE BELTS SAG OR SLIP LIFT THE MACHINE SLOWLY AND SMOOTHLY WITHOUT JERKING OR PULSES ALWAYS CHECK BEFORE ANY OPERATION THAT THERE ARE NO EXPOSED PERSONS IN HAZARDOUS ZONES IN THIS CASE THE ENTIRE ZONE SURROUNDING THE PALLETS IS TO BE CONSIDERED AS A HAZARDOUS ZONE To lift the machine proceed a...

Page 24: ...erature For regular operation of the machine the ambient temperature must be between 5 C and 45 C with relative humidity not greater than 50 at a temperature of 40 C and 90 at a temperature up to 20 C without condensation Atmospheric conditions The electrical equipment is able to function correctly in atmospheric conditions with relative humidity not greater than 50 at a temperature of 40 C and 90...

Page 25: ... the example in Fig 4 1 Reference should always be made to the layout agreed with the manufacturer upon ordering 4 3 POSITIONING THE MACHINE 4 3 1 STANDARD MACHINE In its standard version the machine is dispatched as follows base column tipped over the turntable No particular preparation is required for the surface on which the machine is to stand The surface must be smooth and flat in all directi...

Page 26: ...umn should be carried out using a suitable lifting device 1 fixed to the eyebolt on the column b lift the base column 2 c insert the screws 3 side and secure the base column of the machine 4 d fit the motor guard 5 and secure it with the screws 26 Open key by 17 Key compass by 17 Hexagonal key by 3 Packaging Equipment ...

Page 27: ...g 4 6 a Remove the four plastic caps 5 b make holes in the floor at point 1 2 3 4 drilling through the holes in the machine base c insert steel anchors and tighten d put back the plastic caps 5 27 Packaging Equipment Fig 4 6 ...

Page 28: ...le the four safety covers 7 8 9 10 b Make the holes in the floor at the points 1 2 3 4 5 6 drilling through the holes in the machine base c Insert the steel anchors and tighten d Assemble the four safety covers 7 8 9 10 28 Packaging Equipment ...

Page 29: ...the screw 1 in the base and push down on the ramp to fit the slot b adjust screw 3 to make the ramp flush with the base c adjust the distance X of the ramp from the turntable by tightening or loosening screws 2 the distance must be adjusted to 2 5 mm max d tighten the screw 1 e tighten the lock nuts 29 Packaging Equipment ...

Page 30: ...e template flush with the floor B and level the bottom of the hole at 8 cm from the surface of the floor Also fill in area B1 Insert the machine C1 and fix the sections C2 around the plate centring them and securing them with the screws C3 in the free space between the round plate and the walled frame the distance must be adjusted to 2 5 mm max The completed assembly is shown in D 30 Packaging Equ...

Page 31: ...Y STANDARDS CURRENTLY IN FORCE EQUIPPED WITH A DIFFERENTIAL SWITCH AND AN EARTH CIRCUIT THE VOLTAGE AND FREQUENCY MUST BE COMPATIBLE WITH THE REQUISITES GIVEN ON THE IDENTIFICATION PLATE The plug must be wired as shown in the following colour scheme Brown Phase Blue Neutral Yellow green Earth Turn the main power switch 2 to I ON ANY FAULTS OR ANOMALIES IN THE EARTH CIRCUIT CONNECTED TO THE MACHINE...

Page 32: ...ry circuits has to be pressed after switching on or after the emergency button has been pressed 3 Emergency button Stops the machine and cuts off the main power supply in situations of emergency or imminent danger to reset the button once it has been pressed turn the top of the button clockwise 4 Control panel Used to control the machine and the work cycle 32 Packaging Equipment ...

Page 33: ...able rotate manual hold down to stop the table in phase if pressed together with E the table automatically turns to the phase position O STOP cycle pause button the table decelerates and stops the cycle can be resumed from the same point L Increase values button M Decrease values button F Number of function select button increase F Number of function select button decrease P Number of program sele...

Page 34: ...he distance from the floor to the bottom edge of the film height at which the F07 wraps produced F09 Strip of film placed over the top of the product F10 The height of the carriage at which turntable starts F11 The height of the carriage at which turntable stops F12 Height at which the carriage stops rising referred to the upper edge of the roll of film product presence photocell disabled F22 Cycl...

Page 35: ... time running program will have time to switch to pause the turntable and the carriage stop and then there will be cancellation of the program Alarms The V display is used for showing the alarms noted at the same time by the flashing LED next to the key RESET E 0 no cargo on the turntable E 1 forklift on the turntable transpallet turntable E 2 turntable drive error E 4 obstacle under carriage E16 ...

Page 36: ...e product to be wrapped at 1500mm Beyond this height you must use appropriate personal protective equipment based on the risk of falling and work height exceeding 1500mm Automatic cycle which wraps the pallet starting from the bottom to reach the top or starting from the top to reach the bottom During winding buttons F carriage going up or G carriage going down can be pressed to stop the carriage ...

Page 37: ...t exceeding 1500mm Automatic Up and Down cycle or Up only with a pause when the top of the product being wrapped is reached before the pause the carriage can descend by a distance set with F23 To complete the paused wrapping cycle press the start cycle button A If the cycle set is Up and Down the carriage rises descends towards the base and then the cycle stops If the cycle set is Up only the carr...

Page 38: ...arriage door 5 4 STARTING THE MACHINE a Correctly place the pallet on the turntable 5 Fig 5 6 b check that there is a roll of film 3 on the roll holder shaft 4 and check that the film is correctly routed according to the diagram see plate 6 indicated for the carriage 1 being used c turn ON the panel using the main switch 1 and press the reset button 2 to enable the machine d manually draw out the ...

Page 39: ...ground 1 b switch off the machine by turning the main power switch 2 to O OFF position 5 6 EMERGENCY STOP The machine is equipped with an emergency pushbutton 8 Fig 5 6 Pressing the pushbutton the machine will stop immediately To restart the machine it is necessary to turn the pushbutton to rearm and press the button to reactivate the control panel 39 Packaging Equipment ...

Page 40: ...tes until it reaches a predetermined position called stop in phase and then stops Pressing the button G and keeping it pressed press the button E the carriage falls to the low position and then stops 40 F P V F01 01 02 03 F02 F03 F05 х F06 х F04 F07 х F08 cm F09 cm F10 cm cm START F11 cm cm STOP F12 cm 0 1 cm F22 F23 AZIMUTH F G E O H C D L M A Packaging Equipment DO NOT LEAVE THE PALLET WITH LOAD...

Page 41: ...ve not been designed to support the weight of a person After completing the maintenance operations refit and properly secure all the protection devices and safety guards that have been removed or opened 6 1 3 CLEANING Periodically clean the safety guards particularly the transparent material of the casing using a damp cloth 6 2 SCHEDULED MAINTENANCE This paragraph describes the operations to be ca...

Page 42: ...SAFETY DEVICES BEFORE STARTING WORK DAILY OPERATIONS Clean out the crush protection safety devices with a jet of dry air Check that the carriage bottom plate A are working properly Make sure also that there are no foreign bodies in the crevices C 42 Packaging Equipment ...

Page 43: ...until they are fully released f tighten the screw 5 until the spring is compressed for about 15 mm g tighten the nut 4 If adjustment of the screw 5 is not sufficient to tighten the chain h loosen the nut 4 i loosen the screw 5 j loosen the four screws 7 k slide the support 8 towards the machine column l tighten the screws 7 and retension the chain as described in points f and g m refit the guard 2...

Page 44: ...MAINTENANCE Check the tension of the chain driving the turntable as follows Standard turntable Fig 6 2 a Unscrew the screws 1 b remove the guard 2 and 3 c check the tension of the chain 4 To tighten loosen the screws 5 Tighten the screw 6 until the tension and tighten the screws 5 Grease the chain d put back the guard 2 and 3 and and secure it with the screws 1 44 Packaging Equipment ...

Page 45: ...remove the guard 2 Fig 6 3 b loosen the lock nut 1 c loosen the preload screw 3 of the springs 4 until they are fully released e make sure that the friction wheel 2 is in contact with the disk 5 and tighten the screw 3 until it compresses the springs 4 for 3 4 mm f tighten the nut 1 and refit the guard 45 Packaging Equipment ...

Page 46: ...e the machine and then every six months a Remove the screws securing the motor cover 1 and remove the motor cover from place b Loosen the nut 2 blocking the idler pulley Turn the screw tension 3 placed on the head of the column c The pulley is then adjusted along the slot once it reaches the correct chain tension tighten the lock nut 2 d Replace the motor cover 1 and secure with the screws 46 Pack...

Page 47: ...ped after being broken down into smaller parts so that none of them can reasonably be used again When the machine is scrapped its parts must be disposed of in a differentiated manner taking into account their different types metal oil and lubricants plastic rubber etc handing them over to collection centres authorised for such purposes and in any case conforming to the applicable laws in force gov...

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