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04

General Instructions for 230v Machines...

Good Working Practices/Safety  

The following suggestions will enable you to observe good working practices, keep yourself and fellow
workers safe and maintain your tools and equipment in good working order.

Mains Powered Tools

Primary Precautions

These machines are supplied with a moulded 13 Amp. plug and 3 core power cable. Before using the machine
inspect the cable and the plug to make sure that neither are damaged. If any damage is visible have the
damaged item inspected/repaired by a suitably qualified person. If it is necessary to replace the plug, it is
preferable to use an ‘unbreakable’ type that will resist damage on site. Only use a 13 Amp plug, and make
sure the cable clamp is tightened securely. Fuse as required. If extension leads are to be used, carry out the
same safety checks on them, and ensure that they are correctly rated to safely supply the current that is
required for your machine. 

Work Place/Environment

The machine is not designed for sub-aqua operation, do not use when or where it is liable to get wet. If the
machine is to be used outside and it starts to rain, stop work and  move it inside. If machine has got wet; dry it
off as soon as possible, with a cloth or paper towel. Do not use 230V a.c. powered machines anywhere within
a site area that is flooded or puddled, and do not trail extension cables across wet areas.  Keep the machine
clean; it will enable you to more easily see any damage that may have occurred. Clean the machine with a
damp soapy cloth if needs be, do not use any solvents or cleaners, as these may cause damage to any plastic
parts or to the electrical components.

Keep the work area as uncluttered as is practical, this includes personnel as well as material.

(Under no circumstances should CHILDREN be allowed in work areas)

It is good practice to leave the machine unplugged until work is about to commence, also make sure to
unplug the machine when it is not in use, or unattended. Always disconnect by pulling on the plug body and
not the cable. Once you are ready to commence work, remove any tools used in the setting operations
(if any) and place safely out of the way. Re-connect the machine.

Carry out a final check e.g. check the cutting tool, drill bit, saw blade etc., is securely tightened in the
machine, check you have the correct speed and function set, check that the power cable will not ‘snag’ etc.
Make sure you are comfortable before you start work, balanced, not reaching etc.

If the work you are carrying out is liable to generate flying grit, dust or chips, wear the appropriate safety
clothing, goggles, gloves, masks etc., If the work operation appears to be excessively noisy, wear
ear-defenders. If you wear your hair in a long style, wearing a cap, safety helmet, hairnet, even a sweatband,
will minimise the possibility of your hair being caught up in the rotating parts of the machine, likewise,
consideration should be given to the removal of rings and wristwatches, if these are liable to be a ‘snag’
hazard. Consideration should also be given to non-slip footwear, etc. 
DO NOT work with cutting or boring tools of any description if you are tired, your attention is wandering or
you are being subjected to distraction. A deep cut, a lost fingertip or worse; is not worth it!
DO NOT use this machine within the designated safety areas of flammable liquid stores or in areas where
there may be volatile gases. There are very expensive, very specialised machines for working in these areas,

THIS IS NOT ONE OF THEM.

Check that cutters, drills, blades etc., are the correct type and size, are undamaged and are kept clean and
sharp, this will maintain their operating performance and lessen the loading on the machine.
Above all, 

OBSERVE….

make sure you know what is happening around you, and 

USE YOUR COMMON

SENSE.

!

WARNING!!

!

KEEP TOOLS AND EQUIPMENT OUT
OF THE REACH OF YOUNG CHILDREN

Summary of Contents for SIEG Super X2 Mill

Page 1: ...2007 600858 SIEG Super X2 Mill Axminster Reference No Super X2 User Manual W H I T E AXMINSTER W www axminster co uk ...

Page 2: ...m b l y E ar Defende r s Dust Mask Index of Contents Index of Contents 01 Declaration of Conformity 02 What s in the Box 03 General Instructions for 230v Machines 04 Basic Safety for Machine Tools 05 06 Specifications 06 Definitions 07 Initial Assembly 07 Parts Description 08 09 Parts Illustration Description 10 11 12 Operating Instructions 13 14 15 Collet Chuck Assembly Optional 16 17 Maintenance...

Page 3: ...NG MACHINE XN2 manufactured by Shanghai SIEG Machinery Co is in compliance with the following standards or standardisation documents in accordance with Council Directives EN 61029 2 5 2002 EN 61029 1 2000 A11 2003 A12 2003 EN 55014 1 1993 A1 97 A2 99 EN 55014 2 1997 EN 61000 3 2 2000 EN 61000 3 3 1995 A1 2001 02 Declaration of Conformity Copied from CE Certificate ...

Page 4: ...ment list What s in the box if there are any discrepancies please contact Axminster Power Tool Centre using the procedures laid down in the catalogue Please dispose of the packaging responsibly much of the material is bio degradable The machine and its accessories will arrive coated with heavy corrosion preventative grease This will need to be cleaned from the machine its components and accessorie...

Page 5: ...practice to leave the machine unplugged until work is about to commence also make sure to unplug the machine when it is not in use or unattended Always disconnect by pulling on the plug body and not the cable Once you are ready to commence work remove any tools used in the setting operations if any and place safely out of the way Re connect the machine Carry out a final check e g check the cutting...

Page 6: ...clothing gloves neckties or jewellery that can catch in moving parts of machinery Non slip footwear with steel toecaps is recommended Wear protective hair covering to contain long hair Roll up long sleeves to above the elbow SECURE WORK Where applicable use clamps or a vice to hold work This leaves both hands free to operate the tool correctly and thus produces better results DIRECTION OF FEED Fee...

Page 7: ...f recommended accessories Follow the instructions that accompany the accessory The improper use of accessories may cause hazards The fitting of non recommended accessories may also cause hazards CHECK DAMAGED PARTS Before using the tool a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function Check for alignment of ...

Page 8: ...rred to as ve Z and any point below the tool tip is referred to as ve Z Ideally your mill should be installed close to a correctly rated power supply in a warm dry environment well ventilated and illuminated by bright clear natural light with adequate access all around the machine and sufficient adjacent storage space for your tools accessories and material The Mill is best mounted on a rigid bed ...

Page 9: ...position through which the traverse drive shaft is threaded so as to enable the slide to be driven back and forth The top of the traverse slide has a female dovetail machined into it perpendicular to the lower dovetail This marries with the dovetail on the underside of the worktable The front face of the dovetail is fitted with a gybe strip to maintain the fit The top of the slide also has a fixed...

Page 10: ...indle Tri lever Three levered handle that is used to drive the quill and hence the chuck or the tool handle up and down The boss of the handle is fitted to the end of a splinted gear shaft This splinted gear is in turn engaged in the rack cut into the quill body The other end of the splinted shaft is engaged in a contra wound spring this provides counter balance to the weight of the quill arbor ch...

Page 11: ...op Positive stop plate Longitudinal feed clamp Gibs strip adjusters Work table drive handle Traverse slide control handle Control panel see page 12 T Slot Tri lever feed handle Tilt housing Typ 3 Spindle automatic return button Fine feed control knob see page 14 Guard Work table Chuck D R O control see page 13 Draw bar Fig 1 10 ...

Page 12: ... Rise and fall handle Tool post Traverse slide gib strip adjusters Typ 6 Rise and fall gib strip adjusters Typ 2 Rise and fall clamps Traverse slide clamps Traverse slide thimble Tool tray Main tool post Spindle lock handle Fig 2 11 ...

Page 13: ...Parts Illustration Description Rise fall thimble Traverse slide stop Tilt housing clamps two on each side of the milling head Tilt housing assembly 45 45 90 Locking pin assembly 10mm nut Fig 3 Fig 4 12 ...

Page 14: ...ches on the handles control the spindles rotation forward and reverse Pressing the STOP button will stop the machine Note The circuit boards on the machine has an overload protection function If the material you are drilling or milling is over excessive volume it will cause the machine to automatically stop and will display an error message on the LCD on the control panel Remove the material from ...

Page 15: ...r e g no readings or flashing it means the batteries are low and need replacing Push against the arrow showing in Figs 5a 5b to open the battery cover withdraw the battery for replacement The voltage of the Zinc button batteries is 1 2 volts After replacement re fit the cover 1 2 volt zinc button battery Removing battery cover Plus Minus The readings on the display can be amended at any time by pr...

Page 16: ...nob to lower or raise the spindle in gradual movements See fig 7 3 To disengage the fine feed control turn the clutch knob anti clockwise until it is loose Turn the clutch knob clockwise to engage the fine feed control turning the knob anti clockwise will disengage it Turn the fine feed control knob to lower or raise the spindle in slow succession Engage Disengage Fine feed control knob Fine feed ...

Page 17: ...mmy bar into the blind pocket s recess in the spindle See fig 9 insert the 8mm hex key into the top of the arbor as shown in figs 8 10 3 While holding the tommy bar rotate the hex key anticlockwise one turn until part of the arbor is showing See fig 10 4 Remove the hex key and tommy bar support the chuck with one hand and using a brass or wooden hammer strike the arbor to release the chuck taper f...

Page 18: ...e or C spanner See fig 13 Insert the 8mm hex key into the recess on top of the arbor as shown in figs 8 10 while holding the chuck tighten the arbor DO NOT OVERTIGHTEN 5 Replace the draw bar cover release the spindle lock handle reconnect the mill to the mains and continue with the operation Fig 13 C or adjustable Spanner Collet chuck Oil OIL Oiling Points Fig 14 17 ...

Page 19: ...e movement is smooth and tight over the whole of the travel See figs 15 16 Worktable and Traverse feed adjustment The Milling Head is mounted over a dovetail section In order to maintain the tightness of the fit between the sloping surface of the component and its mating surface on the left hand side a gybe strip has been inserted To adjust the gybe strips use the supplied 8mm spanner release the ...

Page 20: ...e machine beds and surfaces 5 Clean and lightly oil any tools you may have been using drill chucks spanners chuck keys etc and put them away 6 Switch off the power supply Disconnect the plug 7 Cover the machine over with a dust cloth Weekly 1 Move the traverse slide fully back to give access to the tunnel blow out to make sure all swarf is cleared away and heavily spray oil the tunnel exercise the...

Page 21: ...Troubleshooting 20 ...

Page 22: ...Troubleshooting 21 ...

Page 23: ...Parts Breakdown Part 1 22 ...

Page 24: ...Parts Breakdown Part 2 23 ...

Page 25: ...Parts Breakdown Part 3 24 ...

Page 26: ...Parts List 25 ...

Page 27: ...Parts List 26 ...

Page 28: ...Parts List 27 ...

Page 29: ...Parts List 28 ...

Page 30: ...Parts List 29 ...

Page 31: ...Notes 30 ...

Page 32: ...W H I T E AXMINSTER W 2007 600858 www axminster co uk Axminster Devon EX13 5PH UK FREEPHONE 0800 371822 Axminster Reference No Super X2 SIEG Super X2 Mill ...

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